Solid Continuous Microwave Sterilization Equipment LD1906

The LD1906 solid continuous microwave sterilization equipment is a microwave continuous sterilization device for spiral propelled solid materials. The air heating device is filled with heated pressurized air to adjust the working pressure inside the microwave heating device, and the reciprocating piston sealing valve is used to solve the pressure running operation and the feeding and discharging operation of the whole microwave heating device. Achieve continuous sterilization of solid materials by microwave.

Advantages of the LD1906 Solid Microwave Sterilization Equipment from Leader Microwave Equipment Company:

Compared with traditional steam heating and sterilization, LD1906 solid microwave sterilization equipment can significantly shorten the sterilization time, without environmental pollution problems, and has many advantages such as simple equipment, low energy consumption, easy operation and easy automation. The LD1906 microwave sterilization equipment has a small degree of damage to the nutrient composition of the material, and do not need a steam boiler, which simplifies the processing equipment, reduces operating costs and management costs, reduces environmental pollution and impact, facilitates automatic operationand has practical application value. The LD1906 microwave sterilization equipment has a small degree of damage to the nutrient composition of the material, and can eliminate the need of a steam boiler, which simplifies the processing equipment, reduces operating costs and management costs, reduces environmental pollution and impact, and facilitates automatic operation. Has practical application value.

In the fields of food, pharmaceutical, agricultural and sideline products processing, brewing, organic waste treatment, solid-state fermentation, chemical industry, manufacturing, etc., there are often problems in heating and sterilizing solid materials. When the solid microwave sterilization equipment processes various foods, fermented materials and aqueous solid materials, it needs to be pressurized to make the temperature of the material reach above 120 °C to reach the temperature at which the bacterial spores are killed.

LD1906 solid microwave continuous sterilization equipment use method:

The heating chamber of the microwave continuous sterilization device for solid materials is designed to be cylindrical.The solid material to be sterilized is fed into the auger by the piston hopper through the piston sealing valve and is pushed to the front discharge port along the long axis of the auger. During the moving process, the solid material is heated and sterilized by the microwave heating chamber. The sterilization temperature and sterilization time can be controlled by the microwave heating power and the material advancing speed and the working pressure of the sterile air, and the solid material after being sterilized is discharged. The nozzle is discharged through a piston sealing valve. The entire sterilization process can be carried out continuously.

The propeller is mostly made of PTFE, engineering ceramics, tempered glass, heat-resistant engineering plastic FRP and refractory bonded or fired propeller. Place the auger tilted 90 degrees.The movable bracket is mounted on the lower part of one side of the discharge end of the auger, which can realize the inclination adjustment of the auger and achieve better propulsion effect.

Schematic diagram of LD1906 solid microwave sterilization equipment:

1 Feeding hopper 2. reciprocating piston sealing valve 3. observation window 4. [propeller5. microwave heating chamber 6. discharge port 7. Temperature sensor 8. Air compressor9. Spinning filter tank 10. Activated carbon filter tank 11. Air drying tank 12. Air heater 13. Air fine filter tank. 14. Air sterilization filter 15. Active (or fixed) bracket 16. Control cabinet 17. Equipment bracket 18. Motor 19. Adjustable lifting (or fixed) bracket 20. Gearbox 21 Transmission wheel

 LD1906 solid sterilization equipment related parameters:

Daily capacity	8T-10T	Leakage value	≤3mw/m³
Total power	30KW/h	Microwave frequency	2450/915MHz
Transmission speed	0-5m/min(adjustable)	Cooling method	Water cooling
Sterilization capacity	300-400kg/h	Working method	Fully continuous
Size	10500x840x1800mm	Heating method	Electric

Reciprocating piston seal valve internal structure:

22. Sealing ring; 23. Inlet and exhaust solenoid valve; 24. Safety valve; 25. Pneumatic chamber; 26. Pneumatic piston; 27. Inlet and outlet pipe in the piston; 28. Sealing valve inlet and outlet.

LD1906 solid microwave sterilization equipment application:

1.Sterilization of solid fermentation materials: in the production process of solid fermentation of red yeast rice, protease, citric acid, ethanol, lactic acid, Gibberellium, soy sauce, vinegar, white wine, protein feed, edible fungus, etc, the medium for solid state fermentation needs to be sterilized.

2. Sterilization of solid materials during food processing: In the process of food processing, we can use the “microwave continuous heating sterilization method of solid materials”, which can be used for dried fruits, preserves, pickles, and various seasoning powders. The continuous heating sterilization treatment is carried out; the corresponding products after sterilization treatment are more hygienic and safer, and the shelf life and the preservation period of the products are more guaranteed.

3. Pretreatment of Chinese herbal medicine and plant active ingredient extraction: in the extraction process of active ingredients of Chinese herbal medicine, such as extraction of leucovorin, ginseng, saponin, ephedrine, glycyrrhizic acid, shikonin, plant pigment, essence and hormone.

4. When organic fertilizer is produced, residual harmful microorganisms and harmful small animals can be sterilized and disinfected to improve the quality of composting. It can kill harmful microorganisms and pests in the pile and ensure that the mature organic fertilizer meets the sanitary standard.

Ourservice:

Over the years, our LD1906 solid microwave sterilization equipment, LD1905 low temperature microwave sterilization equipment and LD103 nut microwave sterilization system have been exported to the Middle East, Europe and the United States and other countries and regions, and are highly recognized by foreign customers.

The LD1906 solid microwave sterilization equipment is equipped with a one-year warranty and lifetime maintenance service. We set up a 24-hour call center to respond quickly to customer news .we also have maintenance and repair information library to keep equipment running.