Microwave vacuum drying equipment is to solve the existing problems in the existing technology, and the production and development of mechanical equipment.It includes the box body, vacuum heating chamber and microwave power system, microwave energy feeding system and vacuum system arranged in the box body.

The microwave energy feeding system includes several microwave generators, which are connected with cooling fans. The microwave generators are arranged symmetrically on the top of the vacuum heating chamber and on the outside of the four diagonal positions.The microwave power supply system is arranged in the power supply box on the side of the box.The power box is connected with the exhaust heater.There is a non-contact infrared temperature detector on the top of the box, which can detect the instant temperature of the material when it is heated.

Microwave Vacuum Drying Equipment

Front view of microwave vacuum drying equipment

 What are the advantages of microwave vacuum drying equipment compared with conventional vacuum drying？

Conventional vacuum drying is to transfer heat from the outside to the material heat according to the principle of heat conduction. Heat is always transferred from the outside to the inside to heat the material. The transfer speed is slow and the heating time is long.And there is inevitably a temperature gradient in the material, so the heating material is not uniform, resulting in local overheating of the material.

Different from traditional heating methods, microwave heating is a kind of heating method that relies on the absorption of microwave energy by an object to convert it into heat energy, so as to raise the temperature of the whole body at the same time.It has a strong penetrating ability. Through the high-frequency reciprocating motion of dipole molecules inside the heated body, internal friction heat is generated to increase the temperature of the heated material. Without any heat conduction process, the material can be heated internally and externally at the same time.The heating speed is fast and uniform, only a fraction or a few tenths of the energy consumption of traditional heating method can achieve the heating purpose.Its heating efficiency is 2〜10 times higher than conventional vacuum drying equipment.

Microwave vacuum drying equipment schematic diagram

Principle of microwave vacuum drying equipment：

1、Box body 2、Vacuum heating chamber 3、Microwave power system 5、Material arrangement mechanism 6、operation panel 41、Microwave generator 42、Cooling fan 43、Sealing flange 21、Pumpdown mouth 51、Bleeding point 52、Relief port

The control system of microwave vacuum drying equipment is a PLC control system, including a display screen and an operation panel set at the door of the box.The display screen can intuitively display the heating temperature of the material, and at the same time, the upper and lower limits of the heating temperature can be set by the operation panel according to the requirements of the actual process, so as to realize the automatic adjustment of heating power.

Why is microwave vacuum drying equipment worth buying and using？

Wide application：no matter in food or in medicine, medicine, polymer materials and other aspects can be used for vacuum drying.

Environmental protection and energy saving：The whole microwave drying equipment only needs water and electricity, and there is no waste water and waste gas in the drying process.According to your local resources and environmental requirements, choose the right drying equipment more in line with the national environmental requirements.If you need to buy drying equipment, the first choice must be microwave vacuum drying equipment.

Customer Visit

Perfect service：

1.In our factory, we can provide customers with: installation, worker training, maintenance and 24-hour service hotline every day.

2.When you purchase our microwave drying equipment or microwave dehydration equipment, if you have any questions, please contact us, we will try our best to solve the problem.

3.One year warranty, ready to serve you.

Adhering to the spirit of “scientific and realistic reputation and sincerity”, the company insists on scientific and technological innovation and honest management, adopts advanced technology and strives to develop new mechanical equipment.Microwave equipment can not only optimize the production efficiency of the enterprise, reduce the production cost, but also improve the working environment of the workshop because of the characteristics of no radiant heat of the equipment, is a good choice of microwave vacuum drying equipment and microwave rotary vacuum dryer for modern enterprises to upgrade equipment and build new production lines.If you are interested in our machines, please contact us immediately!

Microwave Vacuum Drying Equipment

Traditional Chinese medicinal materials refer to the famous and excellent genuine medicinal materials with Chinese characteristics that are traditionally recognized by people and come from specific production areas.In recent years, Chinese herbal medicine is also an important export commodity to earn foreign exchange.

Chinese medicinal materials sterilization why use Microwave Equipment?

The quality of Chinese medicinal materials depends on the drying and sterilization, so drying and sterilization is an important factor affecting the quality of Chinese medicinal materials.

The Chinese herbs microwave decocting machine is more natural drying, but for its own, natural drying cannot be sterilized, secondly killing the bacteria of Chinese medicinal materials is very important, so in the selection of Chinese medicinal materials drying and sterilizing equipment, most of the Chinese medicinal materials businesses will choose to use microwave Chinese medicinal materials insecticidal equipment for drying and sterilizing.

At present, the common drying methods of Chinese medicinal materials are as follows:

1.Drying method

One of the most common drying methods for most medicinal materials is drying.Choosing sunny, windy weather air to bask in, thin spread medicinal materials on the ground, use daylight illumination.

At the same time, attention should be paid to the timely turnover, ensure the uniform exposure of sunlight.Night air humidity is large, the need to put away the medicinal materials well to prevent the return of moisture.

2.Air-dried method

This method is often used in rainy weather, or for medicinal materials containing volatile oil and easy to run oil, discoloration of medicinal materials, such as jujube seed, cypress seed, anemone, bitter almond, codonopsis pilosula, asparagus officinalis, and so on.These medicinal materials should not be exposed to the sun, but in the sun is not too strong place or ventilated shade stand drying.

3.Oven drying

Drying room is not restricted by the weather, can achieve the effect of insect repellent.However, it needs to be operated by professionals who are familiar with the drying technology. Attention should be paid to building the drying room according to the technical requirements and standards of the specification.It needs to control the drying temperature and time according to different properties of medicinal materials.

4.Far infrared heating and drying method

Its drying principle is to transform electrical energy into far-infrared radiation, which is absorbed by the molecules of the medicine, producing resonance, causing the vibration and rotation of molecules and atoms, and causing the object to become hot. Through thermal diffusion, evaporation and chemical changes, the purpose of drying is finally achieved.

5.Microwave drying equipment

This is a new technology rapidly developed in the 1960s. Microwave insecticidal equipment for Chinese medicinal materials uses induction heating and medium heating to make water and fat in Chinese medicinal materials absorb microwave energy in different degrees and convert it into heat so as to achieve the purpose of drying.

Microwave drying insecticidal machine can kill microorganisms and mold, and has disinfection effect, so that the medicinal materials reach the hygienic standard, in line with GMP certification, and can prevent the medicinal materials in the storage process of mildew and insects.

Microwave drying and sterilization equipment for Chinese medicinal materials has two major functions:

Flashdrying:The first is to use the basic principle of microwave. Polar water molecules and fats in Chinese medicinal materials and processed products can absorb microwave energy at different levels.In the alternating current electric field, the change of electric field time makes polar molecules produce rotational vibration, which causes the mutual friction between molecules and generates heat, thus achieving the purpose of drying and sterilization.

Because microwaves can penetrate deep into the raw material, the drying time is usually between 1/10 and 1/100 of that of hot air.Therefore, the loss of volatile substances and aromatic components in traditional Chinese medicine is less.It is characterized by fast speed, short time, symmetrical heating, good product quality and high thermal efficiency.

Sterilizing effect:Microwave sterilization is not affected by the environmental pollution of fuel waste gas emissions, can eliminate microbial strains and molds, with disinfection and sterilization function, but also can prevent mold and insects.

It’s a physical method of sterilizing that eliminates bacteria, molds and insect eggs, as well as bacteria that harm the body, such as viral infections, without adding chemical preservatives.In the process of eliminating harmful microorganisms, it will not be toxic to the residual materials or radioactive substances pollution, health and safety non-toxic.It will not change the color, taste and nutritional value of the material.

Characteristics of microwave insecticidal equipment for Chinese medicinal materials:

1.High degree of drying, short time, fast speed.

2.Good drying quality, low temperature sterilization, maintain the internal quality and color of medicinal materials.

3.The drying effect is uniform and thorough.

4.The structure of drying equipment should be simple, parts simple standardization, easy to operate, easy to use control system, easy to maintain.

5.Energy efficient.Microwaves act directly on the material, so there is no additional heat loss.

Through the above comparison, we can see why Chinese medicinal materials need microwave equipment for sterilization.Microwave insecticidal machine for Chinese medicinal materials uses microwave low-temperature insecticidal and bactericidal technology, which can kill larvae, adult worm and bacteria at a lower temperature.

Microwave deworming process does not harm the effective ingredients of Chinese medicinal materials, and can achieve the required sterilization and deworming effect at low temperature and in a short time with conventional thermal and chemical deworming.

Increasing the storage period of Chinese medicinal materials has obvious effect on improving product quality.Microwave drying has become one of the most important drying methods for Chinese medicinal materials due to its advantages of fast drying speed, symmetrical drying, good product quality, selective heating and drying, high thermal efficiency and sensitive reaction.

Chinese medicinal materials sterilization why use Microwave Equipment?

Since the reform and opening up,China’s wood drying industry has been rapid development, has become a perfect industrial system.Especially in recent years, with the gradual increase of China’s wood consumption, the wood drying market is more prosperous, which brings a good opportunity for the rapid development of China’s wood drying industry.

The advantage and principle of chain plate Microwave Wood Drying Equipment

The Microwave hot air dehydrating drying machine LD1504 has the following advantages:

1.Chain plate microwave wood drying equipment has fast drying speed.

When Chain plate microwave wood dryer drying wood,because heat is not coming from the outside of wood,friction between water molecules and wood directly generate heat inside the wood, it also known as volume heating.

This volumetric heating causes the heat transfer of the dried wood to occur almost simultaneously along the entire thickness, and the time required for heat transfer is independent of the thickness of the wood.

The moisture inside the wood quickly vaporizes, creating outward diffusion pressure, and at the same time, there is heat loss and water evaporation on the wood surface.In fact, the internal temperature of wood is higher than the surface temperature, so the microwave drying temperature gradient and moisture content gradient direction is the same, greatly accelerating the movement of water speed.

2.Chain plate microwave wood drying machine has good drying quality.

Due to increased permeability during wood drying in the chain plate microwave wood drying production line,During the drying process, the heating is uniform, and the water in the wood is discharged from the inside out at the same time, so that the expansion and contraction coefficient of the wood are basically the same.The defect such as deform, craze that can avoid lumber to appear in drying process to the largest extent so, and dry even.

3.Microwave wood drying equipment can maintain the original color of wood.

The higher the temperature, the longer the action time, the higher the moisture content, the faster the wood discoloration.Compared with conventional drying, the microwave drying cycle of wood should be shortened by tens to hundreds of times.In addition, each heating process from low temperature to high temperature,the duration of stay at high temperature is shorter.So the chain plate microwave wood drying equipment almost does not change the original color of wood.

4.Chain plate microwave wood drying equipment can directly dry wood semi-finished products.

The biggest characteristic of wood microwave drying equipment is that it can dry semi-finished products of wood products.Microwave drying molding wood directly, no deformation, no cracking, no damage to the wood, and occupies a small area of the site, with a certain degree of insecticidal function.

Main methods of modern drying technology:

1.Air pre-drying technology utilizing natural energy, solar drying technology, and drying technology combining solar energy and other drying technologies;

2.Surplus hot water drying technology of power plant and boiler exhaust drying technology using waste energy;

3.Waste combustion drying technology；

4.Intelligent drying technology, that is to use the intelligent control technology of wood drying to achieve intelligent and efficient drying of different wood;

5.Efficient combination of different drying methods;

6.Wood pretreatment and drying technology enhances wood moisture conductivity through modern biological technology, mechanical technology and chemical treatment technology.Finally it can improve wood drying performance.

Principles of chain plate microwave wood drying equipment produced by Leader Microwave Equipment Company:

The principle of chain plate microwave wood drying equipment for wood drying using wet wood as the dielectric, water molecule polarization in wood is caused by the action of microwave electromagnetic field.Meanwhile, due to the frequent alternations of electromagnetic fields, water molecules frequently swing at high speed and generate heat by friction, thus heating the dry wood.

As a kind of special heat conduction way,microwave technology converts electromagnetic energy into heat energy.It not only has a wide range of uses in food heating, insecticidal sterilization, dry preservation and other aspects,but also develops to the application of catalytic chemical reaction and microwave treatment of new materials.A variety of microwave agricultural and sideline products, leisure food sterilization equipment also mushroomed.

With the continuous in-depth development and improvement of microwave drying technology in wood processing,it will make the wood processing more safe, energy-saving, efficient and environmental protection, so as to drive the economic growth of China’s wood industry and promote the rapid development of environment-friendly society.

The advantage and principle of chain plate Microwave Wood Drying Equipment

Drying technology has been widely used in food, biology, metallurgy, chemical industry and other aspects, involving all aspects of national economy, affecting all aspects of national life.Therefore, the development of better drying technology is the key to break through the shortage of existing drying technology.Microwave resin dryer has many unique advantages.

Why use Microwave Resin Drying Equipment drying resin powder?

Drying principles of microwave resin drying equipment:

The microwave drying technology of microwave resin powder drying equipment has a unique heating mechanism which is different from conventional drying.It is mainly manifested in the difference of migration potential and its gradient direction.

In traditional heat drying,a heat source transfers heat from the outside to the inside of the resin,evaporating the water.The initial impetus for energy transfer is the temperature gradient. Water is transferred from the inner layer of the resin to the surface layer to the hot wind in the form of steam,which needs to overcome the resistance of the air film.In the conventional drying process, the diffusion direction of steam is opposite to the temperature gradient, which  blocked diffusion and reduced heat transfer efficiency.

In the heating process of the Microwave resin drying machine produced by  Leader Microwave Equipment Company,the absorption of heat energy and dehydration process of dried resin powder are not completely determined by the thermal conductivity properties of the drying medium and itself.So the thermal resistance is negligible.

The dielectric loss factor of a substance is proportional to its absorbing property, that is to say, a substance with a large loss factor can better absorb microwave energy in the microwave field.From the macro point of view, microwave is preferred to heat the material with large dielectric loss factor, while the material with small dielectric loss factor is slow to be heated, that is to say, microwave has the characteristic of selective heating.

Since the dielectric loss factor of water is much higher than that of common minerals or materials, microwave can selectively heat water, rather than the whole resin powder, so the microwave radiation has unique advantages in water removal during the drying process.

As a new drying method, microwave heating has the characteristics of selective dielectric heating, high dehydration efficiency and energy saving:

1.Compared with conventional drying method, microwave drying equipment can dry resin powder quickly and efficiently.

In the drying process of resin powder microwave drying equipment,all the water in the powder, namely the inner layer and the surface layer, is selectively heated by microwave at the same time. When the water is heated, it will instantly vaporize, while the inner layer and the surface layer of the gas film and air of the powder will produce a huge pressure difference, forming a huge driving force, so that the water will quickly transfer from the powder to the air.

Microwave drying resin powder equipment heating does not need any heat conduction process, directly through the microwave in the resin powder dielectric loss to transfer energy to molecules or atoms, this unique in situ energy transfer mode is different from the traditional heat transfer mode, is conducive to improve the chemical diffusion process and chemical reaction rate.

2.Microwave tunnel type Tenebrio molitor drying and puffing equipment has uniform drying temperature,consistent with the inside and outside.In the drying process of microwave drying equipment, the temperature gradient and heat transfer direction inside the resin powder are the same as that in the water vapor transfer direction, so it is characterized by internal and surface heating, high thermal energy utilization and energy saving.

3.The adhesion, hardness, impact resistance and flexibility of the resin products treated by microwave resin drying equipment have been improved significantly.

4.Microwave resin drying equipment has no pollution in the production process and protects the environment.

Microwave heating and drying process without waste water, waste gas, etc.It is a great improvement to the traditional drying process, further popularization of microwave resin drying equipment, kraft paper bag microwave drying equipment and other microwave equipment can improve environmental damage, which has good social benefits.

Microwave drying technology has unique heating and heat transfer mechanism, and has obvious advantages compared with conventional drying technology: selective heating, high dehydration efficiency, low energy consumption and improving the performance of resin powder.

Microwave drying technology shows many advantages, making it become a highly efficient, energy-saving, economic new technology in the field of drying, which is bound to play an increasingly important role in the material, metallurgy, chemical, food and other industrial production.

Why use Microwave Resin Drying Equipment drying resin powder?

Dried fruits, dehydrated vegetables, dried fruits, etc. that we often eat in our daily life are all dehydrated through drying.Microwave drying machines can remove moisture, so that bacteria, yeast and mold can not grow, ultimately conducive to food preservation.The fruit is then dried or dehydrated to make it lighter and smaller.

Present situation and prospect of Microwave Dryer

There are many ways to dry food. The traditional way is to dry it in the sun.But this way of drying, depending on the weather.Drying time is too long, later preservation is also easy to live insects, can not guarantee the color and nutrition of food.Food integrity may also be damaged during transportation.

Microwave drying is a new drying method.During drying, microwaves can be converted into heat energy by acting directly on dielectric molecules.Due to its penetrating properties, microwave can heat the medium inside and outside at the same time without heat conduction, so the heating speed is very fast, and the drying speed can be shortened hundreds of times for the food with water content of less than 30%.

Advantages of microwave drying equipment:

1.Drying quickly

Hot air circulation oven is completely different from traditional drying method.It is the process by which the dried material itself becomes a heating element without heat conduction.Therefore, even the materials with poor thermal conductivity can reach the drying temperature in a very short time.

2.Uniform drying

No matter how the shape of each part of the object, microwave drying can make the object at the same time uniform penetration of electromagnetic waves and generate heat energy.So the drying uniformity is good, will not appear outside the coke endogenous phenomenon.

3.Energy conservation and efficient

Since substances containing water tend to heat up by absorbing microwaves, there is little loss except for transmission.Therefore, high thermal efficiency and energy saving.It can save more than 1/3 energy than infrared drying.

4.Anti-mildew, sterilization,keep fresh

Microwave drying has thermal and biological effects, and can sterilize and prevent mildew at lower temperature.As the drying speed is fast and the time is short, it can maintain the activity of the material to the maximum extent and preserve the vitamin, original color and nutrition in the food.

5.Advancedtechnology

Immediate drying and termination can be achieved by controlling microwave power.The programmable automatic control of drying process and drying process specification can be carried out by using man-machine interface and PLC.

6.Safe and innocuous

Because microwave energy is controlled in the drying room made of metal and waveguide tube, so microwave leakage is very rare, no radiation hazards and harmful gas emissions, no waste heat and dust pollution, neither food pollution, nor pollution of the environment.

The drying process involves almost all sectors of the national economy and is widely used in production and life.The purpose of drying is to remove water or solvents from certain raw materials, intermediate and finished products for processing, use, transportation and storage.

With the development of science and technology, such as biological products, new materials (multiphase composite materials, nanomaterials, intelligent materials and biomedical materials, etc.), advanced ceramics, new advanced food and new pharmaceutical products, the traditional drying technology and dryer are not always adapted to the actual production needs.

Microwave drying technology and microwave dryer have been widely used in light industry, chemical material industry, food and agricultural products processing industry and other industries and showed significant advantages.Microwave drying is undoubtedly a new technology to meet the requirements of new products.

Present situation and prospect of Microwave Dryer

People on the pursuit of food is never stopped, a variety of food dizzying, mushroom is a rare delicacy. Shiitake mushrooms have a unique flavor of their own, and people who like them are very fond of eating them. Shiitake mushrooms are not only delicious, but also rich in nutrients. Eating mushrooms regularly is good for your health, so shiitake mushrooms are very popular.

The production processing of dried mushrooms（Microwave Drying Equipment for mushroom）

Dried Shiitake Mushrooms

Shiitake is usually dried.In the drying process of mushroom, we usually use Shiitake Microwave Drying Equipment made by Leader Microwave Equipment.

Microwave drying equipment for mushroom

Advantages of microwave drying equipment of mushroom：

1. Cheaper

Only one equipment is needed to dry the mushrooms. The microwave drying equipment of lentinus edodes uses microwave to dry lentinus edodes, which no longer requires a large amount of electricity, coal and other resources, with lower production cost and higher production efficiency.

1. More quickly

Shiitake microwave drying machine heats shiitake by microwave. The microwaves allow the mushrooms to be heated both internally and externally, greatly reducing the time it takes to heat them, and faster than conventional methods.

1. Muchcleaner

Because the microwave heating machine is used, the whole process of lentinus edodes microwave drying machine has no combustion, no waste gas and waste water discharge, no environmental pollution, no chemical rust or paint residue, ensuring that the equipment has 100% no pollution to the drying process of lentinus edodes.

1. More even

The vegetable continuous microwave dehydration equipment  of lentinus edodes can be used to dry lentinus edodes more evenly. By heating the inside and outside of lentinus edodes at the same time, microwave can achieve the purpose of even drying.

1. More intelligent

Although using a high-tech microwave drying equipment, but its use method is simple, use more intelligent, save a lot of labor.

Principle of microwave drying equipment of mushroom：

Lentinus edode microwave drying equipment means that its polarity orientation will change with the change of external electric field under the action of rapidly changing high-frequency magnetic field. Cause the molecules to move and rub against each other. At this time, the field energy of microwave field is converted into the heat energy in the medium, which increases the temperature of lentinus edodes and produces a series of physicochemical processes, such as thermalization and expansion, so as to achieve the purpose of microwave heating and drying lentinus edodes.

schematic diagram

Disadvantages of traditional drying methods：

At present, the main drying methods of lentinus edodes are traditional natural drying and hot air drying, which has many disadvantages compared with microwave drying equipment for mushroom.

1. Long drying time

The natural way to dry shiitake mushrooms well is usually measured in “day”,which takes

a long time.But the mushroom microwave drying device shortens the time to minutes.

1. Appearance, quality and nutritional composition are seriously damaged

Either natural drying or hot air drying, are inevitable to the mushroom damage, damage after the profit will be reduced. Not only that, a long time of drying will also make the mushroom nutrition loss.  Lentinus edodes microwave drying equipment can dry lentinus edodes quickly and evenly within a short period of time, which will not damage the quality of lentinus edodes, but also retain the nutrition and taste of lentinus edodes to the greatest extent.

1. It costs a lot of manpower and material resources

The traditional drying method not only requires a lot of time, but also requires a lot of manpower and material resources. It consumes a lot of land, electricity, or coal. The mushroom microwave drying equipment can save a lot of energy, not only protect the environment, but also improve profits.

Microwave drying equipment

Leader Microwave Equipment is a very responsible company. Its products are in excellent condition.For example, frozen pork microwave defrosting equipment, pepper aniseed microwave drying equipment, tea microwave drying equipment and so on, but also provide perfect pre-sale and after-sales service. Buying microwave drying equipment of mushroom here is a very pleasant purchase experience!

The production processing of dried mushrooms（Microwave Drying Equipment for mushroom）

The hot air circulation oven is divided into CT type (centrifugal fan) CT-C (axial flow fan), which uses steam and electricity as a heat source，it is heated by a heater, and a large amount of hot air is circulated in the tank. The fresh air is continuously replenished and enters the tank from the air inlet, then continuously drains from the moisture exhaust port, which increases the heat transfer effect and gradually reduces the moisture content of the material in the tank.

Hot Air Circulation Oven LD1604

The oven produced by our company is equipped with low noise, high temperature axial flow fan and automatic temperature control system. The whole circulation system is completely enclosed, which improves the thermal efficiency of the oven from 3-7% of the traditional drying room to the current 35-40%. Thermal efficiency can reach 70%. The oven produced by our company is equipped with low noise, high temperature axial flow fan and automatic temperature control system. The whole circulation system is completely enclosed, which improves the thermal efficiency of the oven from 3-7% of the traditional drying room to the current 35-40%. Thermal efficiency can reach 70%.In 1990, the equipment was released by the State Administration of Medicine and the same model was RXH.

Honey Pill / Pieces of Chinese medicin

Application areas of LD1604 hot air circulation oven:

LD1604 hot air oven is suitable for wide surface, tray type intermittent drying equipment, it is used in the raw materials of pharmaceutical, chemical, food, light industry, heavy industry, heating and de-heating of products, such as raw materials, raw drugs, Chinese medicine decoction pieces, powder, size pill packaging, pigments, dyes, dehydrated vegetables, food, plastics, resins, electrical components, baking varnish and so on.

LD1604 hot air circulation oven

 Features of LD1604 hot air circulation oven:

1. LD1604 hot air circulation oven heating heat source has steam, electricity, far infrared, electric steam for dual-use, for user to choose.

2. LD1604 hot air circulation oven use temperature: steam heating 50 ~ 140 ° C, up to 150 ° C;

3. Electricity, far infrared temperature 50 ~ 350 ° C;

4. The hot air circulation oven is equipped with an automatic control system and a computer control system for the user to select.

5. LD1604 hot air circulation oven commonly uses steam pressure 0.02-0.8Mpa (0.2 ~ 8kg / m2).

6. LD1604 hot air circulation oven is electrically heated, according to type I calculation 15KW, practical 5-8kw / h.

7. Special requirements are stated when ordering.

8. Non-standard oven price is negotiable;

9. The use temperature is greater than 140 ° C or less than 60 ° C, to be specified when ordering;

10. The factory drying and baking trays are uniform in size and can be interchanged;

11. LD1604 hot air circulation oven equipment baking tray size: 460 × 640 × 45 (mm).

Most of the hot air circulates in the tank, which is highly efficient and saves energy.

The LD1604 hot air circulation oven utilizes forced ventilation. The box is equipped with an adjustable air distribution plate. The material is evenly dried. The heat source can be steam, hot water, electricity or far infrared. The whole machine has low noise and balanced operation. The temperature of equipment is self-controlled and the equipment easy to install and maintain. The LD1604 hot air circulation oven has a wide range of applications and can dry a variety of materials. It is general-purpose drying equipment.

Structure sketch of LD1604 hot air circulation drying equipment

1. Electric oven 2. Electric heating element 3. Air distribution plate 4. Circulating fan 5. Air inlet pipe 6. Dehumidification port 7. Electric control box 8. Return air duct 9. Guide rail, wheel

 Technical parameters of LD1604 hot air circulation oven:

Industry standard model	Model specifications	Drying amount per time(kg)	Rationed power(kw)	Consumption of steam (kg/h)	Heat dissipation area(m2)	Air volume(m3/h)	Upper and lower temperature difference(℃)	Baking tray (only)	Face width x depth x height(mm)	Supporting baking car(vehicle)
RXH-14-B	CT-I	100	1.1	20	20	1400	±2	48	2430x1200x2375	2
RXH-27-B	CT-II	200	1.1	40	40	5200	±2	96	2430x2200x2433	4
RXH-41-B	CT-III	300	2.2	60	80	9800	±2	144	3430x2200x2620	6
RXH-54-B	CT-IV	400	2.2	80	100	9800	±2	192	4380x2200x2620	8
RXH-5-C	CT-C-O	25	0.45	5	5	3450	0	16	1550x1000x2044	0
RXH-14-C	CT-C-I	100	0.45	18	20	3450	±2	48	2300x1200x2300	2
RXH-27-C	CT-C-II	200	0.9	36	40	6900	±2	96	2300x2200x2300	4
RXH-41-C	CT-C-III	300	1.35	54	80	10350	±2	144	2300x3220x2000	6
RXH-54-C	CT-C-N	400	1.8	72	100	13800	±2	192	4460x2200x2290	8
RXH-18-C	CT-C-IB	120	0.9	20	25	6900	±1	48	1460x2160x2250	2
RXH-41-B	CT-C-IS	Special baking bottle	2.2	60	100	6900	±2		1140x6160x3240	6
RXH-25-A		Efficient high temperature far infrared sterilization oven	1200x1000x1600	1

 Customized series of LD1604 hot air circulation oven:

Studio size: designed to any size required by the user.

Temperature parameters: designed according to the technical specifications required by the user, such as temperature range and temperature uniformity.

Structure type: integral type, assembled type.

Heating type: electric heating, fuel oil, gas heating, steam heating, mixed heating.

Hot air circulation mode: According to the different placement of the baked products, choose a reasonable hot air circulation mode (the following side blast single cycle, top blast double cycle, blast before and after the big cycle, etc.;

Ways to open the door: front door opening, front and rear door opening, top opening door, lifting door.

Workpiece conveying method: trolley type, roller row type, plate chain type, mesh belt type, push rod type.

Trolley driving mode: manual type, cogwheel pinion rack drive, traction trolley drive, Hoist drive, roller row drive.

Temperature control mode: position digital display instrument temperature control, time proportional temperature control instrument temperature control, domestic intelligent (program) temperature control instrument temperature control import intelligent (program) temperature control instrument temperature control.

LD1604 hot air circulation oven is equipped with an automatic constant temperature control system and a standby computer control system for selection. It uses steam or electric heat source to make the efficiency reach about 70%. The air is heated by convection heat transfer of the heat exchanger by the axial flow fan. The hot air laminar flow passes through the baking tray and the material for heat transfer. Constantly replenish fresh air and continuously drain hot and humid air to ensure proper relative humidity in the oven.

Our service:

1. Our LD1604 hot air circulation oven and Fruit and vegetable continuous microwave dehydration equipment LD1502 have a warranty period of one year. During the warranty period, our company provides free maintenance service.

2. Our company is equipped with a complete online service system and 24-hour hotline platform to ensure timely response to user information, including consultation before purchasing equipment and technical problems after purchasing equipment.

3. In addition to the warranty period, our company’s repair service will charge the cost of replacement parts.

4. We are responsible for the rigorous testing of the equipment before leaving the factory. Double-layer packaging and reliable transportation ensure that the equipment reaches its destination safely.

Customer visit

Leader Microwave Equipment Company has extensive experience in domestic and international trade. Thanks to the exquisite and efficient equipment and perfect pre-sales and after-sales service, we have won the favor of many consumers. As a device provider that adheres to the “customer first” principle, we are always ready to serve you. Please send us an email or call for more details.

Hot Air Circulation Oven LD1604

Microwave dehydration treatment is mainly used for dehydration of agricultural products with relatively low water content such as grain, flowers and tea. For most vegetables and fruits, the water content is over 90% and the water distribution in the tissue is uneven. The traditional microwave equipment is used for dehydration treatment. It is prone to uneven heating, local coking and low dehydration efficiency, which affects the product quality of the material after dehydration.

Fruit and Vegetable Continuous Microwave Dehydration Equipment LD1502

Dehydrated vegetables / Dehydrated fruits

 Advantages of LD1502 fruit and vegetable continuous microwave dehydration equipment:

1.The fruit and vegetable continuous microwave dehydration equipment includes a microwave system and a control system for a plurality of microwave generators and microwave suppressors. The upper part of the microwave cavity is divided into a plurality of microwave units with different microwave intensities by the baffle. The fruits and vegetables in the microwave cavity sequentially enter each microwave unit to perform microwave dehydration with different microwave intensities, so the fruit and vegetable materials are heated evenly, not only the quality is consistent, but also the coking phenomenon can be avoided.

2.Fruit and vegetable materials enter from one end of the conveying system of LD1502 continuous microwave dehydration equipment. After microwave dehydration and drying treatment, they are sent out from the other end of the conveying system, which can realize continuous microwave dehydration and drying treatment of fruits and vegetables materials, and make the dehydration processing line operation. It is possible to improve work efficiency.

3.LD1502 fruit and vegetable microwave dehydration equipment is equipped with a microwave system and a moisture removal system so that the fruit and vegetable materials are heated evenly, the water vapor is discharged quickly and thus the dehydration time is shortened.

4.Because the utility model is provided with an acquisition system, the fruit and vegetable materials in the microwave cavity can be monitored in real time, and the timeliness of the control system is ensured.

5.LD1502 fruit and vegetable microwave dehydration equipment adopts the transmission type of fruit and vegetable materials, which takes up less space than traditional microwave equipment.

6.The microwave chamber of the LD1502 fruit and vegetable continuous microwave dehydration equipment is provided with a box door. When needed, the user can open the microwave cavity and take out the fruit and vegetable material or put it into the microwave cavity.

7.LD1502 fruit and vegetable continuous microwave dehydration equipment can be widely used in the field of fruit and vegetable dehydration equipment.

LD1502 fruit and vegetable continuous microwave dehydration equipment

Related parameters of LD1502 fruit and vegetable continuous microwave dehydration equipment:

Power	380V50Hz3 phase 4 line	Input voltage（V）	380
Microwave frequency (MHz)	2450±50/915±50	Output power（KW）	160（support customization）
Microwave power（KW）	160（support customization）	Power control accuracy	Programming digital input，<±2%
Cabinet color	Silver white（support customization）	Material	Industrial grade stainless steel
Microwave leakage（mW/cm2）	≤1	Temperature control accuracy	Self-control，<±1℃
Cabinet temperature（℃）	<45	Magnetron life	≥5000 hours
Daily capacity	8T-10T	Transmission speed	0-5m/min(adjustable)
Cooling method	Water cooling or other	Working capacity	300-400kg/h
Working method	Completely continuous	Size	10500x840x1800mm

The working process of LD1502 fruit and vegetable continuous microwave dehydration equipment:

The operator of the continuous fruit and vegetable microwave dehydration equipment sets the dehydration parameters through the touch screen, inputs the fruit and vegetable materials from the 3-end of the conveying system, starts the PLC controller so that the conveying system 3, the microwave system 4, the moisture discharging system 5 and the collecting system are dehydrated according to the setting. The microwave is fed from the top of the microwave cavity 2, the fruit and vegetable materials on the conveying system 3 enter the microwave cavity 2 and are sequentially subjected to microwave dehydration drying treatment by microwave units with different microwave intensities, the image data of the fruit and vegetable materials are collected in real time through the camera and the collecting system. Through the camera and the acquisition system, the image data and temperature and humidity data of the fruit and vegetable materials are collected in real time and displayed through the display 7. PLC controller automatically adjusts the dehydration parameters according to the collected temperature and humidity data to achieve better microwave dehydration and drying effect, after microwave dehydration and drying. The fruit and vegetable material is output from the other end of the delivery system 3.

Features of LD1502 fruit and vegetable continuous microwave dehydration equipment:

1. The microwave dehydration equipment comprises a microwave cavity, a conveying system, a microwave system, a moisture exhaust system, an acquisition system, a control system and a display;

2. The microwave cavity adopts a closed box structure, and the microwave cavity is fixedly disposed on the top of the equipment bracket.

3. Openings are respectively formed on both sides of the microwave cavity.

4 A delivery system is fixedly connected to the device holder through the opening,

5. Lots of baffles are disposed at a uniform interval between the tops of the tops of the microwave cavities, and the microwave cavity is divided into a plurality of microwave units.

6. The microwave system, the moisture exhaust system and the acquisition system are also disposed in the microwave cavity.

7. The control system and the display are also disposed at the top of the equipment bracket;

8. The delivery system, the microwave system, the moisture removal system, the acquisition system, and the display are electrically coupled to the control system respectively.

Configuration diagram of LD1502 fruit and vegetable continuous microwave dehydration machine

Configuration diagram of LD1502 fruit and vegetable continuous microwave dehydration machine

Euipment bracket 1, microwave cavity 2, delivery system 3, microwave system 4, moisture removal system 5, acquisition system, control system 6 and display 7
Our Leader Microwave Equipment Company provides the following services to users of the LD1502 continuous microwave fruit and vegetable dehydration equipment:

1. We have established a technically competent service team to provide new and old users with comprehensive services such as technical consultation, equipment repair and maintenance.

2. After the customer purchases the equipment, we are responsible for the installation of the equipment, trainers and guiding operations.

3. Late users encounter any problems when using our products; please contact us by phone or email.

Singapore customer visit / Rwanda customer visit

So far, we have successfully exported and installed LD1502 continuous microwave fruit and vegetable dehydration equipment and fruit and vegetable continuous vacuum microwave dehydrator in many countries, such as Indonesia, South Africa, Uzbekistan, Jordan, Brazil, etc. Welcome to contact us, which means you will get high quality machines and satisfactory service.

Fruit and Vegetable Continuous Microwave Dehydration Equipment LD1502

Atmospheric high temperature frying method, vacuum puffing method and vacuum low temperature oil bath method are the main methods for processing fruit and vegetable chips. The fruit and vegetable chips produced by the vacuum puffing method can maintain the original shape well and retain most of the nutrients. However, the taste is relatively simple and has a crispy taste.

Fruit and Vegetable Continuous Vacuum Microwave Dehydrator LD1503

The vacuum low temperature method is a common technology used in factory production. The fruit and vegetable chips produced by the company have retained the nutrients of most raw materials, and have a crisp taste and a sweet flavor, which is more popular among people. However, the traditional vacuum low-temperature processing of fruit and vegetable chips is a gap type, and is heated by steam. For large-scale enterprises of industrial production, it is necessary to invest a relatively large amount of money in supporting equipment, with low work efficiency and labor intensity. Large, the use of steam boilers is also limited by environmental regulations, can not achieve the desired results.

Instant Mushroom Chips / Dried Figs

 Outstanding advantages of LD1503 fruit and vegetable continuous vacuum microwave dehydrator:

1.The fruit and vegetable continuous vacuum microwave dehydrator for adopts continuous automatic feeder and continuous automatic discharging device to produce continuous operation and improve production efficiency. The microwave heating method replaces the heating of the original water vapor and the heating speed is fast, safe and hygienic, the original labor intensity is reduced.

2.When the raw material is pushed at a constant speed of the screw propulsion device, the effect of turning over can be obtained, and the uniform acquisition of heat of the raw material is further promoted.

3.The condensate of the condenser is first intercepted by the water collecting tank. Only a small amount of condensed water and non-condensable gas enter the vacuum pump to reduce the load of the vacuum pump, improve the efficiency of the vacuum pump, and facilitate the reuse of the water of the vacuum pump.

Related parameters of LD1503 fruit and vegetable continuous vacuum microwave dehydrator:

Power	380V50Hz3 phase 4 line	Input voltage（V）	380
Microwave frequency (MHz)	2450±50/915±50	Output power（KW）	160（support customization）
Microwave power（KW）	160（support customization）	Power control accuracy	Programming digital input，<±2%
Cabinet color	Silver white（support customization）	Material	Industrial grade stainless steel
Microwave leakage（mW/cm2）	≤1	Temperature control accuracy	Self-control，<±1℃
Cabinet temperature（℃）	<45	Magnetron life	≥5000 hours
Daily capacity	8T-10T	Transmission speed	0-5m/min(adjustable)
Cooling method	Water cooling or other	Working capacity	300-400kg/h
Working method	Completely continuous	Size	10500x840x1800mm

LD1503 continuous vacuum microwave dehydrator

Structural features of LD1503 fruit and vegetable continuous vacuum microwave dehydrator:

LD1503 fruit and vegetable vacuum microwave dehydrator includes feeder, dehydration tank, deoiling tank and discharger; feeder is installed vertically on dehydration tank, dehydration tank and deoil tank are connected, and discharger is installed vertically in deoil tank a bottom surface. There is a U-shaped tank inside the dewatering tank, a spiral propulsion device is installed in the U-shaped tank, a horizontal centrifuge is arranged in the deoiling tank; the dehydration tank and the end of the deoiling tank are provided with a motor. The dewatering tank end is further provided with a vacuum venting valve, and a sewage valve is arranged below; the dewatering tank and the deoiling tank are supported by a plurality of supports; the dewatering tank is connected by a vacuum tube and a vacuum pump. The feeder comprises a feeding hopper and a continuous automatic feeder, the feeding hopper is connected with a continuous automatic feeder; the discharging device is a continuous automatic discharging device; the dehydrating tank is equipped with a microwave generator group.

Configuration of LD1503 fruit and vegetable continuous vacuum microwave dehydrator

Schematic diagram of LD1503 fruit and vegetable continuous vacuum microwave dehydrator

The LD1503 fruit and vegetable continuous vacuum microwave dehydrator comprises a feeder, a dehydration tank 3, a deoiling tank 4 and a discharger 5; the feeder 3 is vertically installed on the dehydration tank 3, and the dehydration tank 3 and the deoiling tank 4 are connected to each other. The discharger 5 is vertically installed on the lower bottom surface of the deoiling tank 4; the dewatering tank 3 is internally provided with a U-shaped groove 18, the U-shaped groove 18 is provided with a screw propulsion device 19, the deoiling tank 4 is provided with a horizontal centrifuge; The end of the dehydration tank 3 and the deoiling tank 4 are provided with a motor 6; the end of the dehydration tank 3 is further provided with a vacuum venting valve 13, and a drain valve 14 is arranged below; the lower end of the deoiling tank 4 is provided with a collecting tank 15; The tank 3 and the deoiling tank 4 are supported by a plurality of supports 16; The dehydration tank 3 is connected through a vacuum tube 8 and a vacuum pump 11, the feeder comprising a feed hopper I and a continuous automatic feeder 2, the feed hopper I and the continuous automatic feeder 2 are connected.The discharger 5 is a continuous automatic discharger; the dehydration tank is equipped with a microwave generator set 12; the vacuum tube 8 is provided with a condenser 9 and a water collection tank 10. The condenser 9 is located above the water collecting tank 10 and is in communication through the vacuum tube 8.

Dehydration principle of LD1503 fruit and vegetable continuous vacuum microwave dehydrator:

In the vacuum environment, the boiling point of water in the raw material of fruits and vegetables decreases with the increase of the vacuum degree, The water molecules are converted from liquid boiling into water vapor and actively overflow from the raw materials of fruits and vegetables, and are extracted from the outside by the vacuum pump to achieve the purpose of drying.

Microwave heating is an extremely high-frequency electromagnetic oscillation that acts on the material molecules with electrodes, causing the molecular arrangement to change dramatically, resulting in a fierce “friction”-like effect. Make the object hot. This process converts the electromagnetic field energy of the microwave into thermal energy. Water molecules are polar molecules that strongly absorb microwaves. When the fruit and vegetable materials containing moisture are subjected to microwave radiation of sufficient field strength, the water molecules absorb the microwaves and quickly evaporate, the fruits and vegetables are quickly dried.

Features of LD1503 fruit and vegetable continuous vacuum-microwave combined dehydrator:

1. Includes feeder, dewatering tank, deoiling tank and discharger;

2. The feeder is vertically installed on the dehydration tank, the dehydration tank and the deoiling tank are connected, and the discharge device is vertically installed on the bottom surface of the degreas tank.

3. The U-shaped tank is arranged inside the dewatering tank, the spiral propulsion device is installed in the U-shaped tank, and the horizontal centrifuge is arranged in the deoiling tank; the motor is arranged at the end of the dehydration tank and the de-oil tank;

4. The end of the dehydration tank is also provided with a vacuum venting valve, and a sewage valve is arranged below;

5. The dewatering tank and the deoiling tank are supported by a plurality of supports; the dewatering tank is connected by a vacuum tube and a vacuum pump, the feeder comprising a feeding hopper and a continuous automatic feeder, and the feeding hopper is connected to the continuous automatic feeder;

6. The discharger is a continuous automatic discharger; the dehydration tank is equipped with a microwave generator set.

We provide the following services for users of LD1503 fruit and vegetable continuous vacuum microwave dehydrator:

1.Our company is equipped with a well-equipped laboratory. Interested customers can mail materials or visit our factory for testing until a satisfactory product is processed. We will provide customers with the most satisfactory equipment purchase plan and production plan.

2.We can customize the equipment for special users.

3.We use wooden boxes for your packaging equipment. In addition, our cooperating transportation company is strong and experienced, and the parcel will safely reach your designated location.

4.Leader Microwave Equipment Company’s LD1503 fruit and vegetable continuous vacuum microwave dehydrator and agricultural andsideline products microwave hot air dehydration drying equipment warranty for one year.

Many customers visit

Over the years, our relationship with our customers has been pleasant and long-lasting, and I am sure you will not be disappointed. Contact us for more information and we look forward to hearing from you.

Fruit and Vegetable Continuous Vacuum Microwave Dehydrator LD1503

LD1925 microwave heating gas purification equipment is a device for flash processing volatile organic waste gas, which uses microwave to heat the catalyst and then passes the organic waste gas to be purified into the catalyst layer in the microwave reactor. The organic waste gas is rapidly adsorbed by the high-temperature catalyst to purify the harmful substances of the organic gas.

Microwave Heating Gas Purification Equipment LD1925

Microwave purification equipment for exhaust gas is widely used in the automotive, feed, electrical, municipal, pharmaceutical, chemical, light industry, paint, rubber, plastics and other industries.

Malodorous gas emissions / gaseous pollutant emissions

The LD1925 microwave heating gas purification equipment comprises a microwave heating chamber fixedly placed on the bracket, and the microwave heating chamber is a metal cylinder with an open top, characterized in that a microwave anti-leakage door is arranged at the top open of the microwave heating chamber. A hollow tubular and top cover inner cavity is welded on the bottom plate of the microwave heating chamber, and a microwave emitting device is fixed on the sidewall of the inner cavity. The other end of the microwave emitting device of the exhaust gas spray microwave cleaning device is fixed in the control cabinet through the microwave heating chamber, and a microwave emitting device is installed under the bottom plate of the microwave heating chamber and below the inner cavity body.A transparent quartz can is placed on the quartz can holder; the quartz tank extends upward from the top of the inner cavity.

Structure diagram of LD1925 microwave heating gas purification equipment

1-quartz tank; 2-in-line frosted quartz cover; 3-gas outlet; 4-gas detection port; 5-gas inlet; 6-mesh quartz separator; 7-connector; 8-quartz canister support; – internal cavity; 10 – microwave heating chamber; 11 – inner box cover; 12 – access door; 13 – polycrystalline mullite fiber cotton; 14 – microwave anti-leakage door; 15 – magnetron; 16 – microwave power supply ; 17-bracket; 18-control panel; 19-infrared thermometer; 20-micro camera; 21-detecting port air valve; 22-lighting; 23-microwave power conditioner; 24-PLC controller; 26-touch screen; 27-stainless steel mesh plate; 28-control cabinet; 29-inlet air pressure valve; 30-outlet air pressure valve; 31-overcoat; 32-catalyst packing;

Model diagram of microwave photolysis organic malodorous gas purification equipment

LD1925 microwave heating gas purification equipment display / chemical laboratory pollution gas purification equipment real shot

 Related parameters of LD1925 microwave heating gas purification equipment:

Processing customization	Yes	Model	LD1925
Treatment concentration	100（mg/L）	Type	Exhaust gas deodorization device
ncineration temperature	100（℃）	Treatment air volume	3000-50000m3/h
Treatment concentration	100-300mg/L	space velocity	2.5m/s
Applicable fields	Chemical, light industry, spray paint, rubber, plastics and other industries

Operation of LD1925 microwave heating gas purification equipment:

The catalyst packing 32 is placed in the quartz tank 1 and covered with the mesh pore partition plate 6, the microwave anti-leakage door 14 is closed, and the PLC controller 24 controls the microwave transmitting device to emit microwaves, reads the temperature measured by the infrared temperature measuring device 19 through the PLC controller 24, automatically controls and adjusts the microwave power value in the microwave power conditioner 23. When the infrared temperature detecting probe 19 detects that the temperature of the catalyst packing 32 reaches the upper limit temperature set by the heating, the gas inlet valve 29 is automatically opened to open the gas to be treated, the gas rapidly passes through the high temperature catalyst packing 32 in 1-3 s, the high-temperature catalyst packing 32 rapidly removes harmful components in the polluted gas by adsorption and reaction so that the gas discharge meets the qualified requirements. The catalyst may be activated carbon, iron oxide, calcium ferrite or the like. The heating temperature on-line can be set depending on the type of catalyst. The polluted gas can remove organic gases, desulfurization. The state change of the material in the quartz tank 1 can be monitored online by the micro camera 20 and the monitor 25 so that the operator can grasp the test data in time.

About us:

Leader Microwave Equipment Company has many years of experience in manufacturing, trading and service of microwave photocatalytic exhaust gas purification equipment. It insists on independent research and development and innovation, our employees have superb production technology to meet most of the market demand.

Indian customer visit / Singapore customer visit

Our microwave photocatalytic exhaust gas purification treatment equipment and LD1502 continuous vegetable microwave dehydration equipment have been exported to many countries, such as Australia, Mauritius, South Africa and so on. We have won the praise and trust of our customers and established long-term friendly cooperative relations with many old customers. Welcome to contact us in various ways.

Microwave Heating Gas Purification Equipment LD1925