Microwave Hot Air Dehydrating Drying Machine LD1504

Microwave hot air dehydrating drying machine for agricultural and sideline products Agricultural and sideline products are by-products brought by agricultural production, including agricultural, forestry, animal husbandry, deputy and fishing industries. They are divided into food, cash crops, bamboo and wood, industrial oils and paints, poultry products, silkworm silk, dried fresh fruit, dried fresh vegetables and condiments, medicinal materials, soil by-products, aquatic products and other major categories, each category is divided into several sub-categories. Plants include primary products of various plants that are artificially grown and naturally grown. Animals include primary products of various animals that are farmed and naturally grown.

Microwave Hot Air Dehydrating Drying Machine LD1504

Agricultural and sideline products

Agricultural and sideline products

When agricultural and sideline products are further processed by dehydration, traditional dehydration processing technology is often adopted,traditional dehydration processing techniques are often used. The dehydration time is long, the quality is difficult to guarantee, the harmful bacteria are not killed, mildew and decay occur in the subsequent storage process, causing huge losses. The microwave hot air dehydrating drying machine for agricultural and sideline products is constructed by a conveying system including a conveying system disposed on the base and a rapid dewatering zone, a stable dewatering zone and a slow dewatering zone which are sequentially disposed on the conveyor belt of the conveying system and have a cavity structure inside.

 Advantages of LD1504 agricultural and sideline products microwave hot air dehydration drying equipment:

The LD1504 microwave hot air dehydration drying equipment is combined with the traditional dehydration process to add microwave to the external and internal dehydration of agricultural and sideline products. Since the microwave can penetrate into the interior of the material instead of relying on the heat conduction of the material itself. Therefore, only one tenth to one hundredth of the time of the conventional method can complete the entire heating process. Therefore, the color, fragrance, taste of the processed articles can be maintained, the destruction of food vitamins is also less. This utility model agricultural and sideline products dry dewatering equipment has high efficiency, good quality and low energy consumption.

The vegetable microwave dryer adopts tunnel structure and PLC system. It is equipped with hot and cold air and infrared temperature measurement. It can monitor the material condition in real time and work in the assembly line, which greatly enhances the connection of the whole production process. The equipment is mainly made of stainless steel plate, which has strong heat insulation performance and corrosion resistance, strong and firm, long service life and reduced equipment damage.

LD1504 agricultural and sideline products microwave hot air dehydration drying equipment

LD1504 agricultural and sideline products microwave hot air dehydration drying equipment

Components of LD1504 agricultural and sideline products microwave hot air dehydration drying equipment system:

LD1504 agricultural and sideline products dehydration drying equipment includes conveyor system installed on the base of equipment, rapid drying dehydration zone, stable drying dehydration zone, slow drying dehydration zone, hot air system, cold air system, microwave feeding device, non-contact temperature measuring system, waste heat recovery system and dehydration measurement control system, exhaust system.

Schematic diagram of LD1504 agricultural and sideline products microwave hot air dehydration drying equipment

Schematic diagram of LD1504 agricultural and sideline products microwave hot air dehydration drying equipment

Equipment parameters
Equipment parameters nameEquipment parameters valueEquipment parameters nameEquipment parameters value
Equipment typeLD1504Microwave power30KW( adjustable )
Power inputThree-phase / 380 ± 10% / 50Hz ± 1%Microwave frequency2450MHz±50MHz
Dehydration rate30kg/hTransmission speed0.1~ 5m/min
Size1280*136*175cm(support customization)Inlet and outlet height80mm(support customization)
Conveyor belt width800mm( support customization )Microwave leakage≤1mw/cm2

Features of LD1504 agricultural and sideline products microwave hot air dehydration drying equipment

LD1504 agricultural and sideline products hot air microwave dehydration drying equipment comprises a conveying system (I) arranged on the base and a rapid dewatering zone (3) which is arranged on the conveyor belt of the conveying system (I) and has a cavity structure inside, a stable dewatering zone (5) and a slow dewatering zone (7). Wherein: the quick drying dewatering zone (3) and the lower part of the stable drying dewatering zone (5) are respectively connected to the hot air system (2), and the upper part thereof is respectively connected to the waste heat recovery system (10), a non-contact temperature measuring system (6) is disposed in each of the cavities, and a microwave feeding device (4) is disposed on the stable drying dewatering zone (5); The lower part of the slow drying dewatering zone (7) is connected to the cold air system (8), and the upper part is connected to the exhaust system (11), a micro control system (9) is arranged in the cavity.

Our service:

1. We have considered the possible damage factors during the transportation of all equipment. Our equipment has been successfully exported to many countries and has rich experience in safe transportation, so the package can ensure the safety of the equipment.

2. We will send detailed installation videos, user manuals and spare consumable parts.

3. If you encounter technical problems, please contact us, we will reply to your question within 24 hours.

Customer visit

Customer visit

Leader Microwave Equipment Company consistently produces high quality equipment with excellent marketing and import and export capabilities. We have established friendly and cooperative relationships with many domestic and foreign customers. In addition, based on strong technical strength, we are guided by the market demand, design the most economical and reasonable LD1504 agricultural and sideline products microwave hot air dehydration equipment and Chinese herbal medicine microwave decoction machine and other equipment purchase plan. All equipment of the company has passed ISO9001:2008 international quality management system to ensure the quality and performance of our products. Our company produces a variety of equipment: drying equipment | drying equipment | sterilization equipment | extraction equipment | green equipment | vacuum dryer | heating equipment, all microwave equipment has prototypes for customers to test. Please contact us or visit our factory to inspect the test machine.

Microwave Hot Air Dehydrating Drying Machine LD1504

Chinese Herbs Microwave Decocting Machine LD1924

At present, domestic and foreign hospitals, pharmacies that commonly adopt Chinese herbs microwave decocting machine that is heated by electric or gas. It uses the heat generated by the electric resistance of the electric resistance wire or the combustion of the liquefied gas to heat the bottom of the stainless steel tank. The convection of the water is heated to decoct, the decocting time is long, the speed is slow, and manual extrusion is required. The manual squeezing of the slag is labor intensive, the operation is cumbersome, the solid and liquid separation is not thorough and the effective ingredient yield of the drug is low.

Chinese Herbs Microwave Decocting Machine LD1924

Chinese herbs / conventional Chinese herbs microwave decocting machine

Chinese herbs / conventional Chinese herbs microwave decocting machine

LD1924 Chinese herbs microwave decocting machine is a Chinese herbs microwave decocting machine with high drug yield, short decocting time and simple operation.

 Advantages of Chinese herbs microwave decocting machine:

1.Using microwave as energy to decot and extract Chinese herbal medicine, Chinese herbal medicine liquid absorbs microwave and heats inside and outside at the same time, which greatly improves heat exchange efficiency and shortens processing time.

2.The effective ingredient of the drug has high yield, low extraction temperature, eliminates high temperature heat source and thermal gradient, low running cost and strong controllability, and has sterilization function.

3.It integrates stirring and solid-liquid separation to achieve dynamic extraction, reducing operation and labor intensity.

4.It can be used for decocting, boiling and extracting tea. It can also be used in the extraction, extraction and reaction of chemical and food industries.

LD1924 Chinese herbs microwave decocting machine front detail
LD1924 C LD1924 Chinese herbs microwave decocting machine overall

LD1924 Chinese herbs microwave decocting machine front detail / LD1924 C LD1924 Chinese herbs microwave decocting machine overall

Features of LD1924 Chinese herbs microwave decocting machine:

1.The box body and the microwave emitting device, the microwave resonant cavity and the electric appliance control part located in the box body; the microwave resonant cavity is provided with a boil medicine tank body, the boil medicine tank body is a double-layer tank body, the outer tank body is sealed and fixed with the microwave cavity;

2.The inner layer tank body is provided with a plurality of liquid outlet holes, and the rotating shaft fixed to the bottom end of the inner layer tank body passes through the microwave resonant cavity and is provided with a driven wheel at the lower end portion, the driven wheel is disposed at the bottom of the box body. The output of the two-speed motor drives the wheel belt connection.

3.A sealing member is arranged between the rotating shaft and the microwave resonant cavity; the bottom end of the medicine pot body is provided with a medicine discharging tube and a valve is arranged on the medicine discharging tube; The microwave transmitting device is fixed on the sidewall of the microwave cavity and communicates with the resonant cavity through the microwave feed port.

4.The top of the microwave resonant cavity is provided with a raw material inlet and outlet, and a microwave suppression gate fixed on the box body is arranged above the inlet and outlet.

5.The two-speed motor, the microwave transmitting device, and the microwave suppression gate protection device are electrically connected to the electrical control portion.

Schematic diagram of LD1924 Chinese herbs microwave decocting machine

Schematic diagram of LD1924 Chinese herbs microwave decocting machine

1 box, 2 brackets, 3 microwave resonators, 31 feeds, 4 outer tanks, 5 inner tanks, 51 liquid outlets, 6 microwave launchers, 7 electrical control parts, 8 dual speed motors, 9 belts , 10 driven wheel, 11 shaft, 12 seals, 13 medicine tube, 14 solenoid valve, 15 microwave suppression door, 16 water vapor discharge tube

 Technical parameters of LD1924 Chinese herbs microwave decocting machine:

Device parameters
Device parameter nameDevice parameter valueDevice parameter nameDevice parameter value
Device modelLD1924Microwave power30KW( adjustable )
Power inputhree-phase / 380 ± 10% / 50Hz ± 1%Microwave frequency2450MHz±50MHz
Applicable materialsBoil Chinese herbsMicrowave leakage≤1mw/cm2

Working principle of LD1924 Chinese herbs microwave decocting machine:

Microwave heating is a method of internal heating. The material is in a microwave high-frequency electric field with a very short oscillation period, its internal molecules rotate with the alternating change of the direction of the high-frequency alternating electric field, generating intense collision and friction (up to hundreds of millions of times per second), expressed in the form of heat to heat the material. That is to say, after the microwave enters the material and is absorbed, its energy is converted into heat energy inside the material dielectric.

The use method and workflow of LD1924 Chinese herbs microwave decocting machine:

In use, the microwave suppression door 15 is opened to place the filter bag for packaging the medicine into the inner layer can body 5,an appropriate amount of water is added to the outer layer tank body and the inner layer tank body, the microwave suppression door 15 is closed, and then the microwave emission device 6 is activated. During the microwave operation, the inner tank body 5 rotates at a low speed timing by the motor 8, and drives the material liquid to stir, so that the liquid is heated uniformly and rapidly, thereby improving the interaction uniformity and interaction efficiency of the microwave field. The problem of limited penetration depth of microwaves is solved.

After the decocting, the solenoid valve 14 on the ejector tube 13 is automatically opened, and the medicinal juice automatically flows out. The inner layer can body 5 is rotated at a high speed by the motor 8, the medicine juice in the medicine bag is centrifuged out through the liquid outlet hole on the inner layer tank body, thereby realizing solid-liquid separation and achieving more sufficient effect of the juice extraction.

Our service:

1. The mechanical warranty period of the new LD1924 Chinese herbs microwave decocting machine and microwave heating gas purification equipment is one year. The quality problems that occur during the warranty period will be repaired free of charge by our company.

2. We will assign a technician to resolve your issue immediately upon receipt of the user’s message.

3. You can contact us at any time, we will be happy to provide you with the principle of “customer first”.

LD1924 Chinese herbs microwave decocting machine

Leader Microwave Equipment Company is a technology-based innovation company integrating international trade, e-commerce and internet marketing. We independently develop a variety of production equipment and have extensive experience in designing and manufacturing microwave heating equipment with advanced technology and exquisite craftsmanship. So far, we have cooperated with many well-known domestic and foreign manufacturers. Please contact us if you would like more details!

Chinese Herbs Microwave Decocting Machine LD1924

Microwave Tunnel Type Tenebrio Molitor Drying and Puffing Equipment LD1927

Microwave heating of Tenebrio molitor can be mass-produced, but there is a suppressor microwave low energy zone from the feed end of the tunnel to the microwave heating box, while the yellow mealworm is a living insect. Tenebrio molitor easily climbs to the edge of the conveyor belt and outside the conveyor belt; the equipment cleaning process takes time and labor. Excessive microwave power in the microwave heating zone is likely to cause a blasting phenomenon, and the blasting insects easily fly to the bottom surface of the conveyor belt, which causes troubles in cleaning the bottom of the tank.

Microwave Tunnel Type Tenebrio Molitor Drying and Puffing Equipment LD1927
Tenebrio molitor
Dry Tenebrio molitor

Tenebrio molitor/ Dry Tenebrio molitor

Structural features of LD1927 microwave tunnel type Tenebrio molitor drying and puffing equipment:

The LD1927 microwave tunnel type Tenebrio molitor drying and puffing equipment includes an infrared heating channel and a microwave heating channel fixed on the equipment support, the microwave heating channel is sequentially connected by 3-15 independent microwave heating chambers.Material passages are reserved between adjacent microwave heating chambers to communicate with each other. A feeding end microwave suppressor is arranged between the infrared heating channel and the microwave heating channel, and the inlet and outlet of the feeding end microwave suppressor are respectively connected with the infrared heating channel and the first microwave heating chamber on the microwave heating channel. A discharge end microwave suppressor is connected to the discharge port of the microwave heating channel.

Features of LD1927 tunnel type Tenebrio molitor drying and puffing equipment:

1.In order to prevent the insects from crawling out of the infrared heating channel, it has not been killed. In the inner side of the microwave suppressor on the feeding end, multiple infrared heating tubes are installed on both sides of the conveyor belt. The length of the infrared heating channel is 1.5. The total power of the infrared heating tube in the infrared heating channel is 9kw, the total power of the infrared heating tube at the top is 6kw and the total power of the infrared heating tube on both sides is 3kw. The infrared heating channel is a tubular passage surrounded by double-layer stainless steel plates, and an aluminum silicate ceramic fiber insulation layer is arranged between the double-layer stainless steel plates. An infrared heating tube is disposed on the top surface and both sides of the inner wall of the infrared heating channel. A feedstock base and a discharger seat are arranged at the front and rear of the equipment support.

The feeding end microwave suppressor and the infrared heating tube installed in the microwave heating chamber are fixed by the protective sleeve, the feeding end microwave suppressor and the microwave heating chamber are fixedly provided with a protective sleeve fixing frame. A protective sleeve having a rectangular tubular section is placed on the protective sleeve fixing frame. The protective sleeve includes a back plate and a panel. The back plate has a long groove shape, the back plate and the panel are fixedly connected by a connecting member on the panel. A plurality of 4 mm diameter small holes are evenly distributed on the panel, and the hole spacing is 5 mm. Place insulation cotton and infrared heating tube in the backing plate.

2.LD1927 microwave tunnel type Tenebrio molitor drying and puffing equipment is provided with anti-microwave leakage door on the front side wall of each microwave heating chamber. A microwave electric box is arranged at the top of the microwave heating chamber, a microwave emitting device and an infrared temperature measuring sensor are arranged in the microwave electric box, a side power supply box is arranged on the rear side of the microwave heating chamber and a microwave power source is placed in the side power supply box.

3.The conveyor belt for conveying materials is a glass fiber conveyor belt with smooth surface and containing PTFE coating. The two sides of the conveyor belt are thickened edging, the thickening edging is provided with guide rail strips to prevent the conveyor belt from running away. A guide groove having a rectangular cross section is opened at a position of the guide strip on the corresponding conveying belt on the feeding rubberizing roller and the discharging rubber roller, the rail strip is slid along the guiding groove.

4.LD1927 microwave tunnel type Tenebrio molitor drying and puffing equipment fixed drive motor in the lower part of the discharge machine seat,the driving motor drives the discharging rubber roller on the discharger seat through the chain to rotate, the discharging rubber roller drives the conveyor belt to move.

5.The exhausting fan fixed on the outdoor wall, the exhaust pipe connecting the exhaust fan air outlet and the exhausting air hood at the top of each microwave heating room, a wetted window with a small hole is arranged at the docking of the exhaust hood and the top plate of the microwave heating chamber.

6.The micro-camera is installed on the outer side wall of the discharge end of the microwave heating channel of the LD1927 microwave tunnel type Tenebrio molitor drying and puffing equipment, the heating and conveying condition of the material can be observed at any time.

LD1927 microwave tunnel type Tenebrio molitor drying and puffing equipment

LD1927 microwave tunnel type Tenebrio molitor drying and puffing equipment

 Technical parameters of LD1927 microwave tunnel type Tenebrio molitor drying and puffing equipment:

Power380V50Hz3 phase 4 lineInput voltage(V)380
Microwave frequency (MHz)2450±50/915±50Output power(KW)160(support customization)
Microwave power(KW)160(support customization)Power control accuracyProgramming digital input,<±2%
Cabinet colorSilver white(support customization)MaterialIndustrial grade stainless steel
Microwave leakage(mW/cm2)≤1Temperature control accuracySelf-control,<±1℃
Cabinet temperature(℃)<45Magnetron life≥5000 hours
Daily capacity8T-10TTransmission speed0-5m/min(adjustable)
Cooling methodWater cooling or otherWorking capacity300-400kg/h
Working methodCompletely continuousSize10500x840x1800mm
Configuration diagram 1 of LD1927 microwave tunnel type Tenebrio molitor drying and puffing equipment

Configuration diagram 1 of LD1927 microwave tunnel type Tenebrio molitor drying and puffing equipment

Configuration diagram 2 of LD1927 microwave tunnel type Tenebrio molitor drying and puffing equipment

Configuration diagram 2 of LD1927 microwave tunnel type Tenebrio molitor drying and puffing equipment

1-feeder base; 2-feed rubberized drum; 3-feed hopper; 4-level measuring instrument; 5-infrared heating channel; 6-infrared heating tube; 7-feed end microwave suppressor; – microwave heating chamber; 9 – microwave electric box; 10 – microwave transmitting device; 11 – microwave power supply; 12 – side power box; 13 – yellow mealworm; 14 – discharge end microwave suppressor; 15 – equipment support; 16 – out Feeder seat; 17-outlet hopper; 18-drive motor; 19-small roller set; 20-conveyor belt; 21-suction pipe; 22-air supply duct; 23-air supply fan; 24–fan with protective cover; 25-air supply small pipe; 26-insulation layer; 27-anti-microwave leakage door; 28-infrared temperature sensor; 29-micro camera; 30-roller; 31-alarm; 32-control cabinet; 33-PLC controller ; 34 – intake window; 35 – exhaust window; 36 – drain pipe; 37 – exhaust hood; 38 – exhaust fan; 39 – receiving box; 40 – protective casing holder; 41 – protective cover Tube; 42-panel; 43-outlet rubberized drum; 44-back plate; 45-insulation cotton

The process of drying Tenebrio molitor by LD1927 microwave tunnel type Tenebrio molitor drying and puffing equipment:

Tenebrio molitor enters the infrared heating channel through the feeding hopper, and the material level measuring instrument sends the material signal to the PLC controller. The PLC controller turns on the driving motor and simultaneously issues an infrared microwave starting signal to ensure that the Tenebrio molitor automatically turns on the infrared heating and microwave heating when entering the corresponding position of the infrared heating channel. The temperature of the Tenebrio molitor is higher than or equal to 120 °C by infrared high temperature heating on both sides and top surface. Tenebrio molitor can only crawl forward along the conveyor belt without climbing to the edge of the conveyor belt. All the Tenebrio molitor are heated by the infrared heating channel and the infrared microwave combination of the first microwave heating chamber, almost losing the activity and even life. The Tenebrio molitor zombies are puffed on the conveyor belt by microwave heating in the subsequent microwave heating chamber and continuously forwarded. The power of each microwave heating chamber is distributed to prevent the material from being overheated and causing the insects to explode. When the material detector detects no signal, it sends a signal to the material. If there is no material for a period of time, the infrared heating tube and the microwave transmitting device without the material area are automatically turned off.

Our service:

1. Customers can call or consult our factory for equipment testing until a satisfactory product is processed.

2. We provide special models of customized equipment, which requires customers to provide raw materials, processing requirements, site conditions and so on.

3. We use wooden box packaging equipment, there are stretch film winding machines inside, and the cooperative transportation company is also trustworthy. Multiple guarantees avoid the problem of transport damage.

4. LD1927 microwave tunnel type Tenebrio molitor drying and puffing equipment and Chinese herbs microwave decocting machine LD1924 warranty for one year.

Australian customer visit
Taiwan customer visit

Australian customer visit / Taiwan customer visit

So far, our products have been exported to more than 20 countries and regions. In the Middle East, Africa, Southeast Asia and other places, we have Leader Microwave Equipment. It is our principle to produce high-quality equipment and provide perfect service. It brings us friendship and good reputation with customers. Welcome to contact us.

Microwave Tunnel Type Tenebrio Molitor Drying and Puffing Equipment LD1927

Microwave Jelly Sterilizer Machine

Because microwave sterilization technology can maintain the nutrient content of food to a large extent, the sterilization effect is obvious, which can extend the shelf life without adding various preservatives that are harmful to human health. It has been widely used in grain and oil products, soybean products, dairy products, condiments, fruits and vegetables, aquatic products sterilization and other fields. Microwave Jelly Sterilizer is a high-performance industrial sterilization equipment.

Microwave Jelly Sterilizer Machine

The characteristics of the microwave jelly sterilization machine produced by the Leader Microwave Equipment Company:

1.The microwave sterilization belongs to the field of physical sterilization and is safe and harmless. Can kill harmful microorganisms such as bacteria, mold, egg, virus and so on without adding a chemical preservative.

2.Microwave jelly sterilization equipment does not need to preheat. Under the same conditions, the lethal temperature of microwave sterilization is lower than that of traditional heating sterilization, and the sterilization effect is more significant.

3.Microwave jelly sterilization machine has short sterilization period and fast speed. Microwave heating is heating due to the loss of electric field energy of dielectric materials themselves, so the microwave heating sterilization time is greatly shortened. Under a certain power density intensity, it usually takes tens of seconds and can achieve satisfactory results in a few minutes.

4.Microwave  sterilization machine has high consistency and can sterilize the sterilized material table at the same time. Microwave has penetration and acts on the surface and interior of the medium at the same time, which can ensure that the internal and external temperature of jelly can reach the required value together, so the sterilization effect is uniform and thorough.

5.Microwave jelly sterilization production line can effectively avoid the effect of long time heating on jelly quality. Microwave sterilization can achieve the best results for materials that need to be sterilized with the same quality requirements as color, flavor and taste.

6.Save energy. Microwave power conversion efficiency is high, generally more than 70%. Microwave sterilization is a direct treatment of materials, there is no additional heat loss, generally can save 30% less than 50%.

7.Microwave jelly sterilizer equipment requirements are simple. Compared with conventional sterilization equipment, microwave sterilization equipment has no special requirements for plant. There is no need for boilers, pipeline systems, coal farms and transport vehicles, as long as the basic conditions of water and electricity are available.

8.Microwave sterilization equipment has no high temperature, no waste heat and no thermal radiation, which can greatly improve the working conditions.

The mechanism of microwave jelly sterilization machine :

Under the action of microwave electromagnetic field, the polar molecules in the dielectric materials composed of polar molecules and non-polar molecules change from the original thermal motion state to follow the alternating orientation of microwave electromagnetic field, which leads to intense friction between molecules. In this microscopic process, microwave energy is transformed into heat in the medium, which makes the temperature of the medium rise macroscopically, which is the microwave thermal effect.

However, the interaction between microwave and organism is a complex process, in addition to thermal effect ,it also has non-thermal effect. The non-thermal effect is characterized by a change in the electron distribution of the cross-section of the cell membrane by the microwave electric field, the electron and the ion concentration around the cell membrane are affected, the permeability of the cell membrane is changed, the cells can not metabolize normally, and the cell function disorder is caused.Another explanation of non-thermal effect is that protein, nucleic acid, water and other polar molecules cause the rotation or vibration of protein molecular groups with the change of microwave polarity in the microwave field with high frequency and strong electric field, resulting in protein molecular denaturation.

Microwave sterilization is the result of the synergistic effect of microwave thermal effect and non-thermal effect. Microwave thermal effect increases the temperature of the substance, modifies or inactivate the molecular structure of protein and nucleic acid in microorganisms, thus killing microorganisms.Microwave non-thermal effect makes the organism produce strong biological response without obviously heating up inside, and causes various physiological, biochemical and functional changes in the organism, which leads to the death of bacteria and achieves the purpose of sterilization.

Microwave sterilization technology has the advantages of high efficiency, fast speed and no pollution after treatment. Compared with the traditional heating sterilization method, microwave sterilization technology has absolute advantages. We should strengthen the research on the mechanism and application of microwave thermal effect and non-thermal effect, explore the technology of microwave low-temperature sterilization, develop and promote the microwave sterilization equipment with excellent performance, such as microwave jelly sterilization machine, bottled hot sauce sterilization equipment and so on.

Microwave Jelly Sterilizer Machine

Microwave Sterilization Equipment for agricultural and sideline products and snack food: health guard

In recent years, the agricultural and sideline products and leisure food industry has developed rapidly and made great progress, but some small enterprises still have quality problems.

Microwave Sterilization Equipment for agricultural and sideline products and snack food: health guard

The main reason is that these products have some common health problems that have plagued the production enterprises for a long time in the production, storage and preservation technology,such as preservatives,nitrite exceed the standard,product deterioration or bacteria exceed the standard, high temperature sterilization destroyed the flavor of products, meat dried products easy to mold and oxidation.

Thus it can be seen that the safety of agricultural and sideline products and leisure food has become a social problem with wide and far-reaching influence.Microwave agricultural and sideline products,snack food sterilization equipment product by Leader Microwave Equipment Company, can solve many problems.

Characteristics of microwave sterilization equipment for agricultural and sideline products and snack food:

1.Microwave agricultural and sideline product sterilization equipment has short sterilization time and fastspeed.

Conventional thermal sterilization transfers heat from the surface of food to the interior through heat conduction, convection, or radiation.It often takes a long time to reach the sterilization temperature.

Microwave sterilization is the direct interaction between microwave and other microorganisms such as bacteria,Thermal effect and non-thermal effect work together to rapidly heat up to achieve the purpose of sterilization, the processing time is greatly shortened, the sterilization time of various materials is generally 3-5 minutes.

2.Microwave snack food sterilization equipment kill bacteria at low temperature,it could maintain nutrients and traditional flavor.

Microwave sterilization kill bacteria through special thermal and non-thermal effect, compared with high temperature sterilization,it can obtain the required sterilization effect in a lower temperature and a shorter time.

Microwave sterilization temperature is generally in 70-105 degrees Celsius, can achieve the effect, and can maximize the maintenance of food nutrients and color, aroma, taste, shape and other flavors, and has the expansion effect.

For example, vegetables with conventional thermal treatment retain 46%-50% vitamin C, while microwave treatment is 60%-90%.The retention rate of vitamin A in pig liver by conventional heating was 58%, and that by microwave heating was 84%.

3.Microwave agricultural and sideline products, snack food sterilization machine to save energy

Conventional thermal sterilization often involves heat loss in the environment and equipment,whereas microwaves act directly on food, so there is no additional heat loss.

On contrast, it can save 30% to 50% electricity.

4.Microwave agricultural and sideline products, snack food sterilization machinery sterilize thoroughly

Conventional thermal sterilization starts from the surface of the material, and transfer to the interior through heat conduction, there is a temperature difference between the inside and the outside, and the internal temperature of the food is often not enough to affect the sterilization effect.

Due to the strong penetration of microwave.When the whole food is processed by the machine, the surface and the interior are affected at the same time, so the microwave sterilization is uniform and thorough.

5.Microwave agricultural and sideline products, snack food sterilization equipment is easy to control

Microwave sterilization processing equipment can be out of the box, there is no conventional thermal sterilization of thermal inertia, flexible and convenient operation, microwave power can be adjusted, transmission speed from zero continuously adjustable, easy to operate.

6.Microwave agricultural and sideline products, snack food sterilization equipment equipment is a simple, advanced technology

Compared with conventional methods, microwave equipment does not require boilers, complex piping systems, coal yards and transportation vehicles, but only the basic conditions of water and electricity.

7.Microwave agricultural and sideline products, snack food sterilization machinery can improve working conditions and save land area.

The working environment of the equipment is quiet, which greatly improves the working conditions. The operation of the whole set of microwave equipment only needs 2-3 people.

Sterilization principle of microwave sterilization equipment for agricultural and sideline products and snack food:

In recent years, microwave, as an energy source, has been widely used in economic construction and people’s daily life, such as household microwave oven, industrial microwave resin drying equipment and so on.

Microwave can kill bacteria through thermal effect and non-thermal effect. When food is in the microwave field, due to the severe friction of polar molecules caused by microwave, the processed goods can produce strong thermal effect, nucleic acid and protein will produce denaturation, promote the death of microorganisms, and constitute the non-thermal effect of microwave sterilization.

In microwave processing, the use of frequency conversion equipment, can provide more uniform heating effect, has the potential of application in agricultural and sideline products, leisure food industry, the use of computer simulation of mass transfer and heat transfer process, select the best technological parameters, improve the quality of products will also be an important direction of microwave sterilization technology.

Microwave Sterilization Equipment for agricultural and sideline products and snack food: health guard

Drying and Sterilizing Equipment for Jujube and Raisin

The raisin can reduce the cholesterol in the blood, can inhibit the oxidation of bad cholesterol in blood, improve the health of the rectum, effectively prevent the cell from malignant change or inhibit the growth of the malignant tumor, and prevent the division of the leukemia cells. The red date contains rich nutrient components such as protein, saccharide, organic acid, vitamin a, vitamin c, various micro-calcium and amino acids.

Drying and Sterilizing Equipment for Jujube and Raisin

With the development of modern technology,the processing process of jujube and raisin is becoming more and more simplified.Using jujube, raisin drying and sterilization equipment to replace the traditional process, the drying rate is fast, the product quality is excellent, the drying speed can be several times or even tens of times of the traditional process, the internal and external heating is uniform, and the nutrients and colors and aromas can be effectively preserved. Jujube, raisin drying sterilizer also saves energy consumption, greatly expands the benefit of food processing manufacturers.

Advantages of jujube and raisin drying and sterilization equipment produced by leader microwave equipment company:

1.High production efficiency of jujube and raisin drying and sterilization machinery.

First, the penetration of microwave is very strong, which can penetrate the material directly and be absorbed by polar molecules in jujube and raisins. It itself heats up rapidly as a heat source, does not need the heat conduction process, the moisture is discharged from the inside to the outside, and the efficiency is high. The second is the pipeline structure of the jujube and the raisin drying and sterilizing equipment, is conveyed by the conveying belt, is continuously dried, and the production efficiency is greatly improved.

2.Jujube, raisin drying and sterilization equipment saves production cost.

First, in the process of using jujube, raisin drying and sterilization production line, microwave can kill Escherichia coli, mold and so on. After drying, it can be directly packaged after cooling, and can reach the export standard after drying. The principle is the dual effect of thermal effect and biological effect of microwave electric field. Jujube, raisin and so on can achieve the purpose of sterilizing mildew in only 2-3 minutes, without secondary sterilization and saving the cost of equipment. Second, the labor intensity is low, only 2 to 3 people, saving labor costs.

3.Microwave jujube, raisin drying and sterilization equipment can meet a variety of drying needs. The drying temperature of the equipment can be controlled, the drying speed can be adjusted, and the drying parameters can be set conveniently.

4.The jujube and raisin drying and sterilizing equipment can be customized according to the water content of the customer material, the size of the output, the size of the plant, the size of the electricity consumption, and the material requirements, so as to meet the needs of each investor.

5.Jujube, raisinsdrying and sterilization equipment can improve product quality.

Microwave selective heating makes jujube, raisin surface heating uniform, small temperature difference, nutrients, pigments, fragrance and so on to a great extent preserved, jujube, raisin quality has been improved.

6.Jujube, raisin microwave drying machinery adopts tunnel structure, is equipped with plc system automatic, infrared temperature measurement, strong cold and hot air system, transmission frequency control system, etc. The operation is simple.

7.Jujube, raisin drying and sterilization equipment is mainly made of stainless steel plate, firm and strong, beautiful appearance, easy to clean, has strong thermal insulation and heat preservation performance, good working environment, no thermal pollution.

The jujube and raisin microwave drying machine is suitable for the fast drying of food such as jujube, raisin, apple slices, and banana slices and so on, and is an advanced microwave drying equipment. The microwave chemical raw material drying equipment can be used for efficiently drying a plurality of chemical raw materials and contributing to the progress of the chemical industry.

Drying and Sterilizing Equipment for Jujube and Raisin

Microwave Drying Equipment for Kraft Paper Bags

Kraft paper bags are packaging containers made of composite materials or pure kraft paper.Non-toxic, tasteless and pollution-free,it is suitable for chemical raw materials, food, pharmaceutical additives, building materials, supermarket shopping, clothing, etc,which is one of the most popular environmental protection packaging materials in the world.

Microwave Drying Equipment for Kraft Paper Bags

Because of a completely different mechanism than ordinary steam heating and drying,Microwave drying equipment for kraft paper bags produced by Leader Microwave Equipment Company has reduced the cost,energy consumption and production cost.And it greatly increased production, also has a very good effect in environmental protection.

Advantages of microwave composite kraft paper bag drying equipment:

1.Microwave Sterilization drying machine of kraft paper bag has bactericidal effect,which can improve the anti-mildew ability of paper bags and extend the service life effectively.

2.The paper bag treated by microwave kraft paper bag drying sterilizer is wear-resisting and folding resistant,tough and durable,smooth,beautiful and moisture-proof.

3.Kraft paper bag microwave drying machine has high thermal efficiency.The heat comes directly from the inside of the dry material,and there is little loss in the surrounding medium.In addition, the microwave heating chamber does not absorb microwave,so it all acts on the material, and the thermal efficiency is high.

4.Microwave kraft paper bag drying equipment is easy to use and control.Microwaves can instantly penetrate the heated material,heating it for seconds to minutes without preheating.Stop heating is instantaneous,no waste heat,automatic control of heating time and drying temperature.

5.Kraft paper bag microwave drying equipment has high efficiency.The characteristic of simultaneous heating inside and outside determines that the drying speed is faster than the conventional drying equipment and the drying time is greatly shortened.

6.Microwave drying equipment for kraft paper bags is even and of high drying quality.No obvious shrinkage, deformation and adhesion were observed on the surface of kraft paper bags after microwave drying.

7.Microwave drying of kraft paper bag belongs to electrical drying,which completely eliminates the smoke and dust pollution brought by the steam boiler and improves the factory environment.

Advantages of microwave drying equipment for kraft paper bags from the perspective of drying mechanism:

The traditional drying process is from the surface of the kraft paper bag to the inside of the kraft paper bag, and the water slowly diffuses to the surface of the kraft paper bag, and finally the water evaporates on the surface of the kraft paper bag.

The drying speed of the traditional drying method depends on the thermal conductivity of the material. Due to the slow speed of water diffusion to the surface of the kraft paper bag, the conventional drying process is slow and the treatment period is long, especially at the end of the drying process.

The mechanism of microwave drying for kraft paper bags is completely different.Microwaves interact directly with water molecules, generating heat in the center of the pattern, which creates steam pressure to pump water to the surface, where it is removed by hot air.When this principle is applied to the food industry, the microwave shrimping machine also solves some problems that have troubled the traditional technology.

Application of microwave drying equipment for kraft paper bags:

Microwave drying equipment of composite kraft paper bag is suitable for drying and sterilizing industrial paper bag, kraft paper bag, paper and plastic composite kraft paper bag, square valve bottom kraft paper bag, honeycomb paper card board, corrugated board, honeycomb paper board, paper tube, paper horn protector, paper holder, paper box, environmental protection paper bowl, packaging box board, etc.

Due to the poor thermal conductivity of paper products and wood pulp products, and the surface moisture cannot be removed too quickly, the traditional oven treatment, because it is heat conduction heating, the time is very long.

Due to microwave paper products drying equipment has characteristics,such as rapid heating,heating uniform, energy efficient,safe and harmless,no cracking,no deformation,continuous production and greatly improve the working conditions.At present, it has been widely used in paper products processing, wood, floor plate, process maker, corrugated board drying, shaping, bending processing, resin bonding and other aspects.

Microwave Drying Equipment for Kraft Paper Bags

Microwave Sterilization Mixing Machine LD102

LD102 microwave sterilization mixing machine is also called LD102 microwave sterilization mixing tank. The air is filtered and dried by the air filter installed outside the stirring tank. The air of the stirring tank is exchanged to keep the stirring environment dry and ensure the stirring effect. At the same time,the germicidal lamp sterilizes the powder by microwave, irradiates the microbial DNA in the powder material to kill the bacteria, and does not cause ozone in the tank to ensure the powder quality.

Microwave Sterilization Mixing Machine LD102

Microwave sterilization mixing machine front view

Microwave sterilization mixing machine front view

 Structural characteristics of LD102 microwave sterilization mixing machine:

1. Volume: 50L, 100L, 200L, 300L, 500L, 600L, 1000L~5000L (It can be customized according to customer needs, various non-standard designs).

2.Heating method: microwave heating or steam heating inside the coil

3. Material heating temperature: ≤320 °C. Different heating methods are selected equipped with different power electric heating tubes or steam heat sources of different pressures or different temperature heat mediums according to the temperature requirements and heating time requirements.

4. Temperature control: microwave sterilization mixing machine using thermocouple and insulation or PID constant temperature control, constant temperature control temperature difference ± ≤ 1 °. You can use the digital display thermometer for temperature display, or equipped with a temperature sensor with temperature controller or two-point temperature measurement for temperature control and display according to different needs.

5. The canister body: the inner surface mirror polishing treatment, fine polishing Ra ≤ 0.4μm. The outer surface is mirrored or 2B horizontal.

6. Stirring speed: 15 ~ 120r / min (fixed speed or custom); the paddle form according to the process requirements: frame, anchor, paddle, turbine, etc. optional or according to customer specific requirements.

7. Configuration of formulation tank: electrical control box (including temperature meter, liquid level metering, pressure display, switch, indicator light, spotlight switch, etc.), manhole, inlet and outlet, hot and cold medium quality import and export, spare port, cleaning Port, sterilizing port, sampling port, thermometer mouth, pressure gauge port, vacuum port, etc.

8. Ingredient tank material: SUS304 or SUS316L in the microwave sterilization mixing machine, the jacket is Q235-B or SUS304; the outer insulation housing is
SUS304.

9. The process opening of the inlet and outlet pipes and the welding of the inner tank body of microwave sterilization mixing machine are all made by the flanging process arc transition, smooth and easy to clean without dead angle, and the appearance is beautiful.

LD102 microwave sterilization mixing machine

1. Stirring tank 2. Air filter 3 Microwave germicidal lamp 11. Motor 12. Drive shaft 13. Pulley 14 Drive shaft 15. Mounting rod
16. Stirring device 17. Discharge port 21. Inlet port .22. Outlet port 23. Air chamber 24. Inlet chamber 25. Filter element 26. Reservoir
27. Automatic drainer 28. Cover

The microwave sterilization stirrer comprises a stirring tank, an air filter and a microwave germicidal lamp. The air filter is arranged outside the stirring tank, a mounting rod is arranged above the stirring tank, a motor is fixedly mounted above the mounting rod, and two groups are arranged inside the stirring tank. The stirring device is connected to the mounting rod through a transmission shaft extending to the outside of the stirring tank, a pulley is arranged between the driving shaft and the driving shaft, and a discharging port is arranged under the stirring tank; the microwave germicidal lamp is installed on the inner wall of the stirring tank. The air filter includes an air inlet, an air outlet, a filter element and a cover, and the air outlet is connected to the inside of the stirring tank, and the filter element is installed inside the air filter.

The top of the air filter housing and the filter element is fixedly connected with the cover, and the cavity between the filter element and the air filter housing is an air outlet chamber, the air outlet chamber communicates with the air outlet, the air inlet communicates with the air inlet chamber. And the bottom of air filter is provided with a liquid storage device, and an automatic drainer is opened under the liquid storage device.

Microwave sterilization mixing machine front view

Microwave sterilization mixing machine front view

LD102 microwave sterilization mixing tank function application:

LD102 microwave sterilization mixing tank has the functions of heating, cooling, heat preservation, stirring, metering, etc. It is widely used in coatings, medicine, building materials, chemicals, pigments, resins, food and other industries. According to the requirements of production and process, it can be designed with heating, cooling, low-speed stirring system, sealing pressure system, vacuum system and metering system. For the different mixing materials and the required mixing effect, the structure of the stirring paddle can be adjusted to design turbine type, paddle type, anchor type, frame type, ribbon type, magnetic type stirring and the like. According to the ratio of materials and the state of the materials, you can choose the weighing ingredients or you can choose the flow metering or liquid level metering method.

As one of the world’s leading manufacturers of microwave equipment, this equipment is our key product. In the past ten years, these machines have been sold to all regions around the world through our efforts.

Customer visit

Customer visit

Customer visit

Customer visit

Perfect after-sales service:

Before you purchase the equipment, we will provide free consultation service. It will be debugged and installed for you free of charge at the time of purchase. You will still be able to answer your questions in time after purchase. If necessary, you can go to the door for maintenance inspection. The tradition of our regular return visits has also been well received by our customers. Please be assured your purchase.

Microwave sterilization mixing tank has an absolute advantage over traditional heat sterilization methods. We should vigorously strengthen the research on the mechanism and application of microwave thermal effect and non-thermal effect, explore the technology of microwave low temperature sterilization, and develop microwave sterilization equipment with superior performance, and contribute to the application of microwave sterilization technology in more fields.

Microwave Sterilization Mixing Machine LD102

Laboratory Microwave Ultra-High Temperature Instant Sterilization Machine LD1902

LD1902 laboratory microwave ultra-high temperature instantaneous sterilization machine is to overcome the drawbacks of experimental ultra-high temperature sterilization equipment, such as electric heating and steam heating, long pipeline, large volume, large heat loss, low efficiency, slow heating rate, material easy to denature, heating uneven wall easy to gelatinize and scale.

Laboratory Microwave Ultra-High Temperature Instant Sterilization Machine LD1902

LD1902 laboratory microwave ultra-high temperature instantaneous sterilization machine
LD1902 laboratory microwave ultra-high temperature instantaneous sterilization machine

The working principle of laboratory microwave ultra-high temperature instantaneous sterilization equipment

Ultra-high temperature instantaneous sterilization is a sterilization process in which the heating temperature is set to 135-150 ° C, the heating time is 2-8s and the product after heating reaches commercial sterility requirements. The basic principles include the principle of microbial heat lethality and how to maximize the original flavor and quality principles of the food.Because the sensitivity of microorganisms to high temperature is far greater than the sensitivity of most food ingredients to high temperature, ultra-high temperature short-time sterilization can effectively kill microorganisms in a short time and better maintain the quality of food.

LD1902 laboratory microwave ultra-high temperature instantaneous sterilization machine

LD1902 laboratory microwave ultra-high temperature instantaneous sterilization machine

 Features of LD1902 microwave ultra-high temperature instantaneous sterilization machine:

The rated capacity is 20-25L / H, the minimum sample processing capacity is 3~5L, which facilitates the preparation of the test process and saves the manpower and material resources for developing new products.

2.Completely simulate industrial production, the experimental data is accurate, it can be directly transplanted to industrial production.

3.PLC control, color LCD touch screen operation, convenient monitoring of the test process.

It has a powerful software system, the test method can be saved and called at any time, the test data can be directly sent to the OFFICE system, the sterilization temperature curve and related data can be directly saved to the EXCEL file, facilitating the writing of the paper and the backup of the data.

4.The whole machine is self-contained system, built-in heating boiler and water-cooled ice-cooling device (optional for ice cooling), convenient to use.

5.The experimental process animation demonstration, the test process can be controlled automatically or manually.

6.Built-in screw pump with its own CIP to avoid secondary pollution;

7.No material alarm function and no material screw pump automatically stop running.

8.. Color large touch screen operation, fast mode and normal mode combination:
Quick mode: automatic control, one-button boot, animation display operation on the touch screen, display clear operating procedures.

Normal mode: manual control, if you need to adjust the process parameters during the experiment, you can easily switch to the manual state.

LD1902 laboratory microwave ultra-high temperature instant sterilization machine
LD1902 laboratory microwave ultra-high temperature instant sterilization machine

 Related parameters of LD1902 laboratory microwave ultra-high temperature instantaneous sterilization machine:

Rated capacity20-25L/HMaximum temperature150℃
Minimum sample throughput3~5LTemperature control accuracy±0.5℃
Outlet temperatureAdjustableMinimum cooling temperature5℃
Sterilization modeQuick mode、normal modeSterilization time3S,5S,10S,30S(optional)
Machine materialMade of high quality stainless steelHost size1650(H)*1150(L)*910(W)mm

The working process of LD1902 laboratory microwave ultra-high temperature instantaneous sterilization machine:

The material enters the preheating device from the material bucket through the material pump. It is instantaneously heated to the sterilization temperature when the preheated material enters enters the microwave heating chamber. After reaching the sterilization temperature, the temperature is sterilized by the temperature-maintaining tube and then cooled into the cooling device. Finally, after the in-situ disinfection cooling device, the filling machine is filled.

The structural composition of the LD1902 laboratory microwave ultra-high temperature instantaneous sterilization machine:

LD1902 laboratory microwave ultra-high temperature instantaneous sterilization machine

ncludes material bucket, material pump, preheating device, microwave heating chamber, cooling device, in-situ disinfection cooling device, microwave generator and electric heater, the material bucket and material pump the preheating device, the microwave heating chamber, the cooling device and the in-situ disinfection cooling device are sequentially connected through the pipeline.

The structure diagram of LD1902 laboratory microwave ultra-high temperature instantaneous sterilization machine

The structure diagram of LD1902 laboratory microwave ultra-high temperature instantaneous sterilization machine

1 is the control panel, 2 is the in-situ disinfection cooling device, 3 is the cooling device, 4 is the preheating device, 5 is the material bucket, 6 is the electric heater, 7 is the material pump, 8 is the cleaning pump, 9 is the microwave heating chamber 10 is a microwave generator and 11 is a control cabinet.

The installation layout of LD1902 laboratory microwave ultra-high temperature instantaneous sterilization machine is as follows:

  • 1. The microwave generator is connected to the microwave heating chamber.
  • 2. The electric heater is connected to the preheating device.
  • 3. The preheating device, the cooling device and the in-situ disinfection and cooling device are both sleeve type heat exchangers.
  • 4. The microwave generator is connected to the microwave heating chamber through a waveguide.
  • 5. The control cabinet and the cleaning pump are connected in parallel at the two ends of the material pump.
  • 6. The control panel is respectively.connected to the material pump, the cleaning pump, the electric heater and the microwave generator.
  • 7. The material pump, cleaning pump, electric heater and microwave generator are all located in the lower layer of the control cabinet.
  • 8. The hopper, microwave heating chamber, preheating device, cooling device and in-situ disinfection cooling device are all arranged in the middle layer of the control cabinet.

LD1902 laboratory microwave ultra-high temperature instantaneous sterilization machine adopts microwave heating, the heating speed is fast, the heating material is not easy to be denatured, the heating is uniform, the material is not easy to be gelatinized and the pipe wall is not easy to scale. The device is compact in structure, small in size and convenient in operation, it is suitable for ultra-high temperature instantaneous sterilization process in a laboratory. In the design of sterilization temperature control, the real-time regulation PID constant temperature control technology is adopted to make the temperature control in the whole temperature zone accurate and the sterilization temperature control accuracy is ±0.5 °C.

LD1902 laboratory microwave ultra-high temperature instant sterilization machine
LD1902 laboratory microwave ultra-high temperature instant sterilization machine

LD1902 laboratory microwave ultra-high temperature instantaneous sterilization machine supporting services:

1.We will provide free consultation services before and after the sale. We can provide project planning and design services according to the specific requirements of customers.

2.Before the equipment leaves the factory, we will debug and inspect the entire equipment until everything is normal.

3.We provide personal operation and commissioning training, provide standard equipment installation and use flow chart and user manual.

4.The warranty period of the entire equipment is 12 months. If there are equipment quality problems, we will provide repair service free of charge.

Leader Microwave Equipment Company has won the favor of many users with its excellent equipment and warm and perfect service. We are honored by our customers who come from many countries and regions. If you need our LD1902 laboratory microwave ultra-high temperature instantaneous sterilization machine and microwave sterilization mixing machine , please contact us at any time

Laboratory Microwave Ultra-High Temperature Instant Sterilization Machine LD1902

Beer Microwave Sterilization Equipment LD1913

Sterilization methods and shortcomings of beer by bottled beer manufacturers:

1.After bottling, the beer manufacturers use a temperature of 62 to 63 °C for about 10 minutes to sterilize and then cool. The sterilization temperature is generally above 72 °C. After sterilization and cooling, the beer manufacturers refill the bottle again. It is required that pipes, bottles, caps, air, etc are thoroughly disinfected, for the simple reason that it needs no microorganisms during the filling process. On the one hand, investment costs and use costs are high, on the other hand, management is difficult.

Beer Microwave Sterilization Equipment LD1913

2.Beer manufacturers use a temperature of 72°C or higher for 30 seconds to sterilize (instantaneous sterilization) and then cool immediately before aseptic filling. After the beer is filled, it is transferred to the spray heating sterilization equipment in turns, at the same time, the temperature is raised in different stages in the spray heating and sterilization equipment, generally after reaching 62~63 °C and above for about 10 minutes, then gradually cooling, the equipment consumes a large amount of energy, such as steam generated by a coal-fired boiler. As a heat source, carbon emissions are large and cause pollution to the environment. For example, burning natural gas or oil to generate steam as a heat source is too expensive.

LD1913 Beer microwave sterilization equipment schematic

LD1913 Beer microwave sterilization equipment schematic

1. Conveyor belt 2, suppressor 3, strong microwave sterilization zone 4, partition plate 5, air inlet 6, fan 7, tunnel type microwave cavity 8, observation window 9, energy absorption chamber 10, suppression reflection sheet 11, inlet and outlet 12, conveying hole

Material map
Material map

Material map

 Technical parameters of beer microwave sterilization equipment models

ModelDL-12KWDL-30KWDL-50KW
Microwave frequency2450/915MHz2450/915MHz2450/915MHz
Output power12 KW30 KW50 KW
Transmission speed(adjustable)0-5m / minute0-5m / minute0-5m / minute
Leakage value≤3mw/ cubic meter≤3mw/ cubic meter≤3mw/ cubic meter
Size(mm)7000x840x180010500x840x180012500x1200x1800
Sterilizing ability120-150kg/h300-400kg/h500-600kg/h
LD1913 Beer microwave sterilization equipment

Instructions of LD1913 beer microwave sterilization equipment

First of all, the beer is cooled to 4 °C and then it was filled into a 500 mL bottle through a filling machine to completely close the bottle mouth. Secondly, the filled beer is transferred to a microwave device through a transfer device for microwave sterilization treatment, wherein the temperature for performing the sterilization treatment is set to 45 °C, the sterilization treatment time is set to 6 minutes, and the microwave frequency is 2450 MHz. Then, the sterilized bottled beer is immediately subjected to temperature detection by a temperature detecting device. If the detected temperature is lower than the set sterilization temperature of 0~1.5 °C, it is considered that the bacteria are completely killed, which is a qualified product .However, products whose detection temperature does not meet the above requirements are separated and resterilized. Finally, the beer that has passed the detection by the temperature detecting device is boxed and incorporated into the storage.

1.The beer needs to be cooled to 4~5 °C before filling the beer into bottle. Preferably, the diameter of the bottle is < 90 mm. In the process of microwave sterilization treatment, if the amount of beer contained in the bottle is too large, it will affect the microwave sterilization treatment, which will increase the difficulty of microwave sterilization treatment. When the beer is filled into the bottle body, the bottle mouth is closed, and the beer filled in the bottle body is sterilized by using microwave with a frequency of 2450±5% MHz.

2. The beer filled in the bottle is heated by a water bath, the beer in the bottle is heated to 20 to 25 ° C, and the beer filled in the bottle is sterilized at a sterilization temperature of 40 to 50 ° C.The beer filled in the bottle is sterilized at a sterilization temperature of 30 to 60 °C. The sterilization treatment time is 1 to 10 minutes.

3.After the sterilization treatment, the sterilized beer filled in the bottle is immediately subjected to temperature detection by the temperature detecting device, The detection temperature of the beer detected by the temperature is lower than the sterilization temperature of the sterilization treatment by 0 to 2 °C.

4. Naturally cool to room temperature for storage.

Our beer microwave sterilization equipment and other machines have established partnerships with many countries.

 The advantages of our company:

  • 1. Strong research and research capabilities.
  • 2. Modern production line.
  • 3. Purchase services: professional, authoritative and considerate.
  • 4. After-sales service: responsibility.
  • 5. Footprints of microwave beer sterilization machinery around the world: East Asia (Korea), Southeast Asia (Indonesia and Philippines), Central Asia (Uzbekistan), Europe (Romania, Hungary, Turkey, UK), United States (Canada, Dominica, Brazil, etc.) and Africa (South Africa, Nigeria, Egypt, etc.).

In addition, our company also provides perfect after-sales service. According to the special requirements of customers, we provide free project planning and design services, overseas equipment maintenance and personal operation training, and one-year complete warranty.

We sincerely hope that the beer microwave sterilization equipment can help you solve the disinfection problem of liquid beverages. With the protection of the environment, our beer microwave sterilization equipment will never discharge any waste gas or waste water during the treatment process and it is the leader in the new era of high technology. If you are interested in our beer microwave sterilization equipment, you can click on it for more information.

Beer Microwave Sterilization Equipment LD1913