Dehydrated Food Microwave Sterilization Equipment LD1922

Food is highly susceptible to contamination during production, storage, transportation and sale. Conventional techniques such as high temperature, drying, blanching, pasteurization, freezing, and preservatives can be used to achieve insecticidal sterilization and preservation of food, but often affect the original flavor and nutrients of the food.

Dehydrated Food Microwave Sterilization Equipment LD1922

At this stage, the sterilization of dried mushrooms is often done through dedicated microwave sterilization equipment. The equipment mainly comprises a conveyor belt. The two ends of the conveyor belt are respectively provided with a feeding port, a discharging port and a conveyor belt passing through a plurality of groups of microwave sterilization equipments. The materials tend to be stacked on the conveyor belt, the sterilizing process of the materials in the stacked state is not uniform and impurities may remain on the contact surfaces between the materials.Moreover, impurities adhere to the raw materials during the microwave sterilization process, which may affect the quality of the raw materials.

Dried mushrooms

Advantages of LD1922 dehydrated food microwave sterilization equipment:

The dehydrated food microwave sterilization equipment is dry food microwave sterilization equipment. The microwave sterilizing device is mounted on the bracket, the conveyor belt passes through the microwave sterilizing device, the discharging end is provided with a discharging device and the inlet end is connected with the feeding device. A feeding device is arranged below the LD1922 dehydrated food microwave sterilization equipment feeding device to obtain a tiling effect. The combination of the inlet and the scraper of the microwave sterilization equipment further achieve the function of organizing the raw materials for feeding; he material design of the crowbar makes the surface have the function of electrostatic adsorption, which can effectively remove the floating and sinking of the surface of the raw material and improve the quality control of the product. Designed a feed port of microwave sterilization equipment that uses differential speed to disturb the feeding speed to obtain the tiling effect, combined with the scraper to further achieve the function of organizing the raw materials; The raw material design of the LD1922 food microwave sterilization equipment crowbar makes the surface with electrostatic adsorption function, which can effectively remove the floating and sinking of the raw material surface and improve the quality control of the product.

LD1922 dehydrated food microwave sterilization equipment

Related parameters of LD1922 dehydrated food microwave sterilization equipment:

Power	380V50Hz3 phase 4 line	Input voltage（V）	380
Microwave frequency (MHz)	2450±50/915±50	Output power（KW）	160（support customization）
Microwave power（KW）	160（support customization）	Power control accuracy	Programming digital input，<±2%
Cabinet color	Silver white（support customization）	Material	Industrial grade stainless steel
Microwave leakage（mW/cm2）	≤1	Temperature control accuracy	Self-control，<±1℃
Cabinet temperature（℃）	<45	Magnetron life	≥5000 hours
Daily capacity	8T-10T	Transmission speed	0-5m/min(adjustable)
Cooling method	Water cooling or other	Working capacity	300-400kg/h
Working method	Completely continuous	Size	10500x840x1800mm

Configuration diagram of LD1922 dehydrated food microwave sterilization equipment

Schematic diagram of the mechanical structure of LD1922 dehydrated food microwave sterilization equipment

1 • Rub material device; 2 • cleaning device; 3. microwave sterilization device; 4 • conveyor belt; 5. bracket; 6. discharging device; 7 • scraper; 8 • feeding device; Second motor; 81 • drive shaft; 82 • key connection; 83 • crowbar; 84 • inertia stick.
During the working process, the material passes through the rub material device before entering the conveyor belt of the LD1922 dehydrated food microwave sterilization equipment, and the rotating drum on the feeding device forms a mesh-shaped differential transmission mechanism, In the process of passing the mushroom through each drum, the drum with the power source is the roller, the drum without the power source is the inertia roller. The rotation speed of the rollers around each roller or the inertia roller is different from the rotation speed of the roller that is passing through, The rotation speed of the rollers around each roller or the inertia roller is different from the rotation speed of the roller that is passing through, and the speed difference is continuously formed, and the cohesive mushroom can be broken up. At the same time, the drum itself has static electricity, which can absorb the dust and avoid going to the next step.

Above the conveyor belt, a squeegee for controlling the material feed height is also provided on the front side of the microwave sterilizing device. Lots of key connections are provided on the drive shaft at a certain distance, and the rotary drums are alternately mounted or fitted to the drive shaft by a key connection. The surface of the drum is wrapped with rubber. A wool board is disposed adjacent to the bottom of the picking device. The outer diameter of the drum is less than 10 cm. A cleaning device is also arranged above the feeding device.

Customers who customized LD1922 dehydrated food microwave sterilization equipment and LD1923 microwave glue sterilization equipment of Leader Microwave Equipment Company will enjoy the following services:

1. Warranty service for 1 year.

2. Present installation and maintenance videos and instruction manuals.

3. Our technical staff will provide technical support at any time.

4. We have set up a 24-hour online service system and opened a 24-hour service hotline to ensure that new and old customers before and after the sale are consulted.

5. Free installation and maintenance videos and instruction manuals.

6. Our technical staff will provide technical support at any time.

7. We have set up a 24-hour online service system and opened a 24-hour service hotline to ensure that new and old customers before and after the sale are consulted.

Canadian customer visit / Algeria customer visit

Advanced technology and precise manufacturing are our characteristics, which determine that we can produce satisfactory equipment. Our equipments have passed ISO9001:2008 international quality management system to ensure excellent mechanical performance. In addition, our pre-sales and sales service is first class. Welcome to contact us by phone or email.

Dehydrated Food Microwave Sterilization Equipment LD1922

Tea Cylinder Microwave Water-Removin Machine LD1919

LD1919 tea cylinder microwave water-removin machine uses advanced microwave technology to replace the traditional heat conduction heating method. Green tea, oolong tea, health tea, etc. all need to be heated and water-removing to remove the activity of polyphenol oxidase, evaporate part of water, volatilize grass odor, soften organization.

At present, tea usually adopts the method of roasted green tea to water-removing.in a few places, the steaming method is adopted. The quality of the tea processed by microwave water-removing and roasted tea is good, there is no significant difference, but the short time of microwave water-removing (1/8 of the time of roasted tea) can be carried out continuously.

Tea Cylinder Microwave Water-Removin Machine LD1919

Through rapid water-removing, rapid dehydration, and rapid cooling, the tea leaves have the effect of bright green color, bright soup color and green background. The tea industry has a very broad development prospect. Microwave technology for water-removing and roasted tea has become one of the modern tea deep processing technologies, and microwave application technology has begun to develop into large-scale production.

Since the tea contains moisture, the water molecules are polarized in the electromagnetic field of tea cylinder microwave water-removin machine, which has dipole characteristics, and continuously changes the polarity direction along with the frequency of the electromagnetic field, and the molecules vibrate at high speed to generate frictional heat so that the tea leaves Warming up from the inside. And the temperature is the same in everywhere. China, the United States, Japan and South Korea use microwaves for tea processing and the effective nutrients of the tea can be basically not lost, the color, aroma and taste are better than the traditional processing methods.

The total score of LD1919 tea cylinder microwave water-removin machine is 97.2 points, which is 3 points higher than the total score of tea processed by traditional methods, and the effective composition of tea is about several percentage points higher than tea that uses traditional method. The use of microwave drying, air selection, picking and processing of tea can significantly increase the content of active ingredients in tea. The effective nutrients of tea are increased by 10-50% compared with traditional processing methods. It has good high-grade tea color characteristics, and the moisture content of tea is 5-30% lower than that of traditionally processed tea, the content of water extract is increased by 5-30%, the content of caffeine is increased by 10-50%, and the content of amino acid is increased by 10- 50%, which fully demonstrates the improvement of the quality of tea processed by microwave processing technology. The tea products are natural and healthy.The tea making process is simple, and large-scale industrial production can be carried out.

Schematic diagram of t tea cylinder microwave water-removin machine
Microwave heating chamber (1), microwave suppressor (2), material conveyor (3), moisture exhaust heat exchanger (4), microwave generator (7), control and detector (6), cleaning special door (8 ), cleaning brush (9), small hole (10), moisture discharge port (11),the material conveyor (3) passes through the microwave heating chamber (1) material conveyor (3) microwave suppressor (2), microwave heating chamber (1) heat extractor (4), infrared radiation thermometer (5) control and Detector (6) microwave heating chamber (1) cleaning special door (8) material conveyor (3) cleaning brush (9), moisture discharge heat exchanger (4) moisture discharge port (11).

Schematic diagram of tea cylinder microwave water-removin machine

How to use LD1919 tea cylinder microwave water-removin machine:

1.The power of the g water-removin machine is adjusted to 600-800 watts, and the time of water-removin machine is 5 min–45 s. The tea should be turned over during the time of 5min–45s cooking to make it evenly heated.

2.Microwave frying of tea: Microwave frying, microwave power is adjusted to 400 watts.When carefully fryingtime is 2 mintues,the tea is heated evenly.By using microwave heating ,the tea can be heated rapidly and reache the critical point temperature of the inactivated enzyme to acceleratethe migration of the tea structure water, which is very suitable for the tea drying process.

3.The second time by microwave frying .When carefully frying, the microwave power is 300 watts and the time is 5 minutes. After the tea is heated evenly, it is taken out from the microwave killing equipment, screened, inspected and packaged, and the finished tea is obtained.

You can choose different systems and also ask for your needs, we will provide you the most suitable purchase plan for free.

Advantages of tea cylinder microwave water-removin machine:

1. Microwave frying tea has a short production cycle.

2. The loss of flavor material of tea is small. Because the surface temperature of tea leaves is not too high, the chlorophyll changes little, the color is emerald green and green, and it is resistant to hiding, the aroma loss is small, and the drying is uniform.At the same time, due to the rapid evaporation of water, it is easy to form porosity, and the rehydration of the product is good, and the contents are easily dissolved when the tea is brewed.

3. The active ingredients of tea, tea polyphenols, caffeine, amino acids, and water extracts are retained more than in the traditional way.

4. Tea is prone to insects during storage and transportation. Insect contamination is also common in pile-fermentation processing of black tea. In the past, insecticides were commonly used for fumigation of drugs, but there were problems with drug residues. Microwave treatment can achieve good insecticidal effects. The insecticidal effect in tea is closely related to the dielectric properties of tea and insects. When the water content of tea is less than 12%, it is beneficial to enhance the insecticidal effect.

Customer vist

After sales service:

We have established multiple service networks,it has more than 60 after-sales engineers in overseas market After sales service:We have established a number of service networks, including more than 60 after-sales engineers in overseas markets.They are all managed and deployed by a dedicated customer service center and a detailed customer profile is created. The technical level and skills of the electromechanical after-sales service engineers are fully in line with the installation, commissioning, training and advice of the user’s operators, and provide free technical consulting services.If you have any questions when purchasing our microwave cleaning equipment or microwave sterilization equipment, please contact us. We will try our best to solve the problem.

Tea Cylinder Microwave Water-Removin Machine LD1919

Dehydrated Food Microwave Sterilization Equipment LD1922

Dehydrated Food Microwave Sterilization Equipment LD1922

Dried mushrooms

Advantages of LD1922 dehydrated food microwave sterilization equipment:

LD1922 dehydrated food microwave sterilization equipment

Related parameters of LD1922 dehydrated food microwave sterilization equipment:

Power	380V50Hz3 phase 4 line	Input voltage（V）	380
Microwave frequency (MHz)	2450±50/915±50	Output power（KW）	160（support customization）
Microwave power（KW）	160（support customization）	Power control accuracy	Programming digital input，<±2%
Cabinet color	Silver white（support customization）	Material	Industrial grade stainless steel
Microwave leakage（mW/cm2）	≤1	Temperature control accuracy	Self-control，<±1℃
Cabinet temperature（℃）	<45	Magnetron life	≥5000 hours
Daily capacity	8T-10T	Transmission speed	0-5m/min(adjustable)
Cooling method	Water cooling or other	Working capacity	300-400kg/h
Working method	Completely continuous	Size	10500x840x1800mm

Configuration diagram of LD1922 dehydrated food microwave sterilization equipment

Schematic diagram of the mechanical structure of LD1922 dehydrated food microwave sterilization equipment

Customers who customized LD1922 dehydrated food microwave sterilization equipment and LD1923 microwave glue sterilization equipment of Leader Microwave Equipment Company will enjoy the following services:

1. Warranty service for 1 year.

2. Present installation and maintenance videos and instruction manuals.

3. Our technical staff will provide technical support at any time.

4. We have set up a 24-hour online service system and opened a 24-hour service hotline to ensure that new and old customers before and after the sale are consulted.

5. Free installation and maintenance videos and instruction manuals.

6. Our technical staff will provide technical support at any time.

7. We have set up a 24-hour online service system and opened a 24-hour service hotline to ensure that new and old customers before and after the sale are consulted.

Canadian customer visit / Algeria customer visit

Dehydrated Food Microwave Sterilization Equipment LD1922

Drying and Sterilization Equipment of Traditional Chinese Medicine Pill

Pill is a common dosage form of proprietary Chinese medicine, which refers to the use of adhesive to make fine powder or extract of medicinal materials into spherical, so that the preservation, carrying and taking of drugs is more convenient, with the characteristics of small volume, high concentration of effective components and so on. Therefore, it has a wide development space and a large market share. Drying after pill formation is an important link in pill production. The microwave traditional Chinese medicine pill drying and sterilization equipment produced by leader microwave equipment company can not only play the role of drying drugs, but also sterilize the drugs, which is of great value to the quality of drugs.

Drying and Sterilization Equipment of Traditional Chinese Medicine Pill

Traditional Chinese Medicine Pill

As a new type of drying equipment, microwave vacuum dryer has many advantages of microwave heating and vacuum drying, and overcome the shortcomings of low efficiency of conventional vacuum drying. In the drying process of general materials, it has the advantages of low drying temperature, fast drying speed, high drying efficiency, good drying quality, strong adaptability to dry materials, and sterilization function.

Advantages of drying and sterilizing equipment of traditional Chinese medicine pills:

1.The traditional Chinese medicine pill drying and sterilizing machine can absorb the heat generated by the microwave by the pill placed in the tile, and is fast and uniform in heat, and the dried pill is round, the color is uniform and the stability is high, the color is not easy to deform, and the condition that the coke is not burnt can occur.

2.Traditional Chinese medicine pill microwave drying sterilization equipment low temperature drying, suitable for drug processing. Some ingredients are volatile and drying in the preparation should be below 50℃. When different pills are different in drying temperature, the disintegration degree of the pill is different, the temperature is too high, the dissolution time limit is prolonged, and the drying temperature is preferably controlled at the temperature of 70 ℃and the drying temperature is controlled by the animal protein-based pill in the production process.

3.The microwave vacuum dryer of traditional Chinese medicine pill is more suitable for the drying requirements of traditional Chinese medicine pill, which can not only ensure low temperature drying in oxygen-free environment, but also reduce the possibility of loss of effective components.

4.Microwave vacuum drying speed is fast, so when the pill with high moisture contentor temperature reaches the set value, it can stop turning the pill according to the situation, so as to prevent the bonding and low moisture content from happening.

5.Traditional Chinese medicine pill drying and sterilizing equipment has good bactericidal effect. Microwave electric field environment can make the water molecules in microorganisms absorb a large number of microwaves, and then increase the temperature, which plays a bactericidal role. Clinical studies have confirmed that the number of bacteria in traditional Chinese medicine pills treated with microwave drying and sterilization equipment is not only significantly lower than that in the original drug, but also significantly lower than that in the hot air dried pills.

Drying and Sterilization Equipment of Traditional Chinese Medicine Pill

The principle of drying and sterilizing equipment of traditional Chinese medicine pills is as follows:

The drying and sterilization equipment of traditional Chinese medicine pill causes friction through the electric field of microwave high speed rotation, which produces a lot of heat, and then achieves the purpose of energy saving drying. The heat produced by microwave drying comes from the inside of the pill. The drying and sterilization equipment of the traditional Chinese medicine pill makes the pill heat uniform and expands evenly, which makes the dried pill round, uniform color and high stability of the pill, so it is not easy to deform. Microwave electric field environment can make the water molecules in microorganisms absorb a large number of microwaves, and then increase the temperature, which plays a bactericidal role. Based on this principle, the microwave food baking equipment of spiced peanut greatly improves the baking efficiency and prolongs the shelf life.

Equipment schematic diagram

Drying is an important link in the process of pill production, which can not only speed up the drying speed of drugs, but also kill the bacteria in pills and ensure the microbial content of drugs, so as to improve the efficacy and safety of drugs.

Hot air drying is often used to dry pills. The properties of finished products, water content, dissolution time and the rate of reaching the standard of microbial limit are relatively low, which directly affect the quality and curative effect of drugs. Compared with traditional drying, traditional Chinese medicine pill drying and sterilization equipment has the advantages of energy saving, fast drying rate, uniform drying, automatic control and good sterilization effect and so on.

Drying and Sterilization Equipment of Traditional Chinese Medicine Pill

Vacuum bag jellyfish microwave sterilization

Jellyfish is rich in protein, fat, riboflavin, thiamine, iodine, calcium, iron, phosphorus and so on. It is widely distributed in the north and south seas of China, with zhejiang coastal area producing the most.

Fresh jellyfish contains more water, if not stored properly easy to dry shrinkage or decay. One is the pickling method, jellyfish do not touch fresh water, it is salted with salt layer by layer in the mouth of a small jar (or pot) in the mouth of the jar to put a layer of salt, and then sealed.
Another method is to soak the jellyfish in alum and salt water to seal it. According to the ratio of 500 grams of jellyfish, 50 grams of salt, 5 grams of alum, with warm water to dissolve the alum, salt, cool, pour into the jar (should be soaked in jellyfish is appropriate) can be sealed. The above method can keep jellyfish for several years without deterioration. Otherwise perishable. However, traditional preservation methods affect taste and are not safe enough for food safety.

The customers are jellyfish farmers in zhoushan. Now they want to conduct deep processing and increase the added value of products. The simple vacuum packaging cannot guarantee the long-term storage of jellyfish. Saltwater and alum is not good at healthy.

Vacuum bag jellyfish microwave sterilization

Customer has bring 500 g samples with bags, with a 2450 MHZ 18 kw processing equipment for experiments of microwave, the microwave power set is 100%, the transmission rate of 15 hz, set the temperature of 80 degrees, open heat removal, after the sample has a slight rise of microwave equipment bags, lead to higher temperature, considering the jellyfish moisture content is too high, at 90%, absorbing strong warming faster, decided to adjust the equipment to try again. The microwave power was adjusted to 65%, the conveyor belt was kept at 15HZ and the temperature was set at 75℃. Then the experiment was carried out. The jellyfish packaging bags sterilized by the microwave equipment showed no deformation, no color change and no swelling. The experiment was very successful. According to this data, two more experiments were carried out, and the results were very good. The reliability of the experimental data was confirmed and the customer took the samples back for analysis.

Considering the current output of the customer, it processes about 1 ton per day. According to the output, a 30kw air-cooled microwave equipment is recommended to the customer. The processing products are single and the common button control, thus can not only save costs, but also meet the demand. Imports and exports are raised by 2 cm, and jellyfish of various shapes can enter the equipment smoothly and can process products of 180~220 kg per hour.

Jellyfish moisture content as high as 90% above, high sterilization temperature will make its contraction and loss of water became stiffness and loss raw food flavor and taste. And microwave sterilization can basically maintain the crisp taste and flavor of the original jellyfish, the product does not shrink stiff. In the sterilization and preservation of packaged food, the penetration of microwave does not destroy nutrients and low temperature sterilization, showing obvious advantages. The successful application of microwave to the sterilization and preservation technology of packaged food, extending the original preservation period of 30 days to 6 to 7 months, has raised the technical achievements to a new stage.

Vacuum bag jellyfish microwave sterilization

Anhui Mr Li’s bread microwave sterilization successful case

Bread is soft, sweet and delicious, and there are many kinds of bread. Mr Li of Anhui province is the boss of a company that produces, processes and sells bread. In order to expand the production and improve the quality of bread, he wants to buy several bread microwave sterilization equipment, so as to better sterilize the bread.

Anhui Mr Li’s bread microwave sterilization successful case

Bread microwave sterilization equipment

It is our honor that Mr. Li chose Leader Microwave Equipment Company among many companies. This is mainly because our bread microwave sterilization equipment has incomparable advantages over other equipment. Not only the sterilization effect is very good, the sterilization of bread is also full of flavor and color, in addition to other aspects also have many advantages.

Advantages of bread microwave sterilization equipment：

Many functions, good effect

The use of bread microwave sterilization machine for the sterilization of bread, drying, sterilization, insecticide, anti-mold can be carried out at the same time, greatly shorten the processing technology, the effect is very good.

Maintain nutrient content and lose less

The bread sterilization machine ensures the effective nutrient composition of bread to a great extent maintains the original color, and extends the freshness and shelf life of bread.

Short time, fast speed

Microwave can directly sterilize bread, and inside and outside at the same time, generally 3, 4 minutes can be completed, the use of microwave drying bread sterilization equipment greatly saves time.

Simple operation, energy saving and high efficiency

The microwave sterilization device of bread is simple in structure, advanced in technology and easy to operate, which greatly saves the area of land, saves energy, improves working conditions and improves efficiency at the same time.

Uniform sterilization, good swelling effect

Bread microwave sterilization machinery from the inside out to the bread at the same time heating sterilization, puffing effect is good, the dry sterilization quality greatly improved.

customer visiting

At our invitation, Mr. Li came to the factory to visit and do experiments. Mr. Li also experienced the unique advantages of bread microwave sterilization equipment. After a long discussion, Mr. Li decided to buy three of our bread microwave sterilization equipment.

For the company’s other equipment, such as the moon cake microwave sterilization equipment, milk microwave sterilization equipment, vegetable microwave sterilization equipment, Mr Li also showed a strong interest. He hopes to establish a long-term cooperative relationship with us and walk in the forefront of the times. We also express our willingness to conduct in-depth cooperation with him and seek common development!

Anhui Mr Li’s bread microwave sterilization successful case

Low Temperature Microwave Sterilization Equipment LD1905

Why is it low temperature sterilization?

1.In the traditional food processing, the packaged food is mostly sterilized by distillation method, and the distillation sterilization requires the food to be in a high temperature state for a long time. After sterilization by this method, the flavor and taste quality of the food are lowered.

Low Temperature Microwave Sterilization Equipment LD1905

2. Some foods need to be repeatedly sterilized for safe consumption, and the food has a worse flavor and taste.

3. Microwave equipment Sterilization and sterilization is the result of the combination of microwave thermal effect and non-thermal effect. The thermal effect of microwaves mainly plays a role in rapid temperature sterilization; while the non-thermal effect uses the proteins and physiologically active substances in microorganisms to mutate and lose vitality or death. Therefore, the microwave sterilization temperature is lower than the conventional method. Generally, the sterilization temperature of the conventional method is 120 ° C – 130 ° C, the time is about 1 hour, and the microwave sterilization temperature is only 70 ° C – 95 ° C, and the time is about 90-180 seconds.

Principle of LD1905 low temperature microwave sterilization equipment:

Bacteria, mature insects, like any biological cell, are a condensed medium which is composed of complex compounds water, protein, carbohydrates, fats and inorganics. Water is the main component of biological cells, and its content is 75-85%. Because all kinds of physiological activities of bacteria must be accompanied by water, In the process of growth and reproduction of bacteria, the absorption of various nutrients is accomplished by the diffusion of cell membranes and osmotic absorption.

LD1905 low temperature microwave sterilization equipment enables the protein in bacteria to be subjected to both non-polar thermal motion and polar rotation at the same time, which causes the spatial structure to change or destroy and denature the protein. After denaturation of the protein, its solubility, viscosity, swelling, permeability, and stability all change significantly, and the biological activity is lost.

LD1905 low-temperature microwave sterilization equipment adopts several microwave sterilization boxes and several cooling boxes on the conveyor belt, and the microwave sterilization box and the cooling box are arranged at intervals. The food sterilized by the microwave sterilization box is quickly cooled to a low temperature or a normal temperature after entering the cooling box, and then enters the next microwave sterilization box for microwave sterilization, if it is sequentially circulated until the sterilization of the food is completed. The microwave sterilization cycle device has the advantages of simple structure and convenient operation, it can be quickly sterilized at low temperature and normal temperature, and can maintain the flavor and taste of food.

LD1905 low temperature microwave sterilization equipment use method:

According to the physical properties of different foods, adjust to the appropriate microwave power for microwave sterilization, the cooling box is ice water cooling or exhaust cooling.According to the state of the food, different cooling methods are selected. For example, the liquid food can be cooled by ice water, and the dry goods can be cooled by suction.

LD1905 low temperature microwave sterilization equipment

LD1905 low temperature microwave sterilizer as shown:

1.Machine rack, 2. Relay 3. Motor 4. Drive wheel, 5. Microwave sterilization box 6. Cooling box 7. Conveyor belt 8. Drive nwheel

Related parameters of low temperature microwave sterilization equipment:

Daily capacity	8T-10T	Leakage value	≤3mw/m³
Total power	30KW/h	Cooling method	Water cooling
Size	10500x840x1800mm	Life	5-8years
Sterilization capacity	300-400kg/h	Working method	Fully continuous
Microwave frequency	2450/915MHz	heating method	heating method
Transmission speed	0-5m/min(adjustable)	Leakage value	≤3mw/m³

LD1905 low temperature microwave sterilization equipment can can deactivate or kill microorganisms such as bacteria and insects in food by microwave energy treatment. It can ensure that the bacteria content in the food storage period does not exceed the allowable range specified in the food sanitation law, thereby extending its shelf life.

The main application areas of LD1905 microwave sterilization equipment are:
Beef jerky, pork chop, roast duck, cooked food, chicken legs, chicken wings, flavored food, duck neck, specialty food, etc. Microwave meat products drying and sterilizing machine can adjust parameters such as microwave power, material temperature and processing time at any time according to different processing technology requirements of products.

Our service:

1. LD1905 low temperature microwave sterilization equipment meets the needs of most customers. If you have special requirements, we can customize the equipment for other parameters.

2. We will send a technician to help you install and debug the equipment. In addition, we provide personnel training services.

3. We provide technical support 24 hours a day online. If you have any technical questions about microwave sterilization equipment, please leave us a message.

LD1905 low temperature microwave sterilization machinery and microwave fish sterilization and curing equipment have been exported to many countries, such as Algeria, Egypt, Russia, Ukraine, Australia, Argentina, Brazil, Saudi Arabia, Libya, etc., the machines have been widely acclaimed. Many manufacturers that expand production scale still choose our equipment. Many large-scale manufacturers still choose our equipment.

The company will continue to improve the technical level, improve product quality, and provide more refined machinery and more thoughtful services for our friends! If you need more detailed information, please do not hesitate and contact us in time.

Low Temperature Microwave Sterilization Equipment LD1905

Solid Continuous Microwave Sterilization Equipment LD1906

The LD1906 solid continuous microwave sterilization equipment is a microwave continuous sterilization device for spiral propelled solid materials. The air heating device is filled with heated pressurized air to adjust the working pressure inside the microwave heating device, and the reciprocating piston sealing valve is used to solve the pressure running operation and the feeding and discharging operation of the whole microwave heating device. Achieve continuous sterilization of solid materials by microwave.

Advantages of the LD1906 Solid Microwave Sterilization Equipment from Leader Microwave Equipment Company:

Compared with traditional steam heating and sterilization, LD1906 solid microwave sterilization equipment can significantly shorten the sterilization time, without environmental pollution problems, and has many advantages such as simple equipment, low energy consumption, easy operation and easy automation. The LD1906 microwave sterilization equipment has a small degree of damage to the nutrient composition of the material, and do not need a steam boiler, which simplifies the processing equipment, reduces operating costs and management costs, reduces environmental pollution and impact, facilitates automatic operationand has practical application value. The LD1906 microwave sterilization equipment has a small degree of damage to the nutrient composition of the material, and can eliminate the need of a steam boiler, which simplifies the processing equipment, reduces operating costs and management costs, reduces environmental pollution and impact, and facilitates automatic operation. Has practical application value.

In the fields of food, pharmaceutical, agricultural and sideline products processing, brewing, organic waste treatment, solid-state fermentation, chemical industry, manufacturing, etc., there are often problems in heating and sterilizing solid materials. When the solid microwave sterilization equipment processes various foods, fermented materials and aqueous solid materials, it needs to be pressurized to make the temperature of the material reach above 120 °C to reach the temperature at which the bacterial spores are killed.

LD1906 solid microwave continuous sterilization equipment use method:

The heating chamber of the microwave continuous sterilization device for solid materials is designed to be cylindrical.The solid material to be sterilized is fed into the auger by the piston hopper through the piston sealing valve and is pushed to the front discharge port along the long axis of the auger. During the moving process, the solid material is heated and sterilized by the microwave heating chamber. The sterilization temperature and sterilization time can be controlled by the microwave heating power and the material advancing speed and the working pressure of the sterile air, and the solid material after being sterilized is discharged. The nozzle is discharged through a piston sealing valve. The entire sterilization process can be carried out continuously.

The propeller is mostly made of PTFE, engineering ceramics, tempered glass, heat-resistant engineering plastic FRP and refractory bonded or fired propeller. Place the auger tilted 90 degrees.The movable bracket is mounted on the lower part of one side of the discharge end of the auger, which can realize the inclination adjustment of the auger and achieve better propulsion effect.

Schematic diagram of LD1906 solid microwave sterilization equipment:

1 Feeding hopper 2. reciprocating piston sealing valve 3. observation window 4. [propeller5. microwave heating chamber 6. discharge port 7. Temperature sensor 8. Air compressor9. Spinning filter tank 10. Activated carbon filter tank 11. Air drying tank 12. Air heater 13. Air fine filter tank. 14. Air sterilization filter 15. Active (or fixed) bracket 16. Control cabinet 17. Equipment bracket 18. Motor 19. Adjustable lifting (or fixed) bracket 20. Gearbox 21 Transmission wheel

LD1906 solid sterilization equipment related parameters:

Daily capacity	8T-10T	Leakage value	≤3mw/m³
Total power	30KW/h	Microwave frequency	2450/915MHz
Transmission speed	0-5m/min(adjustable)	Cooling method	Water cooling
Sterilization capacity	300-400kg/h	Working method	Fully continuous
Size	10500x840x1800mm	Heating method	Electric

Reciprocating piston seal valve internal structure:

22. Sealing ring; 23. Inlet and exhaust solenoid valve; 24. Safety valve; 25. Pneumatic chamber; 26. Pneumatic piston; 27. Inlet and outlet pipe in the piston; 28. Sealing valve inlet and outlet.

LD1906 solid microwave sterilization equipment application:

1.Sterilization of solid fermentation materials: in the production process of solid fermentation of red yeast rice, protease, citric acid, ethanol, lactic acid, Gibberellium, soy sauce, vinegar, white wine, protein feed, edible fungus, etc, the medium for solid state fermentation needs to be sterilized.

2. Sterilization of solid materials during food processing: In the process of food processing, we can use the “microwave continuous heating sterilization method of solid materials”, which can be used for dried fruits, preserves, pickles, and various seasoning powders. The continuous heating sterilization treatment is carried out; the corresponding products after sterilization treatment are more hygienic and safer, and the shelf life and the preservation period of the products are more guaranteed.

3. Pretreatment of Chinese herbal medicine and plant active ingredient extraction: in the extraction process of active ingredients of Chinese herbal medicine, such as extraction of leucovorin, ginseng, saponin, ephedrine, glycyrrhizic acid, shikonin, plant pigment, essence and hormone.

4. When organic fertilizer is produced, residual harmful microorganisms and harmful small animals can be sterilized and disinfected to improve the quality of composting. It can kill harmful microorganisms and pests in the pile and ensure that the mature organic fertilizer meets the sanitary standard.

Ourservice:

Over the years, our LD1906 solid microwave sterilization equipment, LD1905 low temperature microwave sterilization equipment and LD103 nut microwave sterilization system have been exported to the Middle East, Europe and the United States and other countries and regions, and are highly recognized by foreign customers.

The LD1906 solid microwave sterilization equipment is equipped with a one-year warranty and lifetime maintenance service. We set up a 24-hour call center to respond quickly to customer news .we also have maintenance and repair information library to keep equipment running.

Microwave Glue Sterilization Equipment LD1923

The capsule shell is generally made of food grade gelatin. During the production process of the capsule shell, a large amount of scraps formed by the capsule shell are produced, and the tail materials can be reused for the capsule shell after being melted.But these melted glues must be sterilized before they can be used. Because these tail batches are different, the color and other indicators are different, so it is necessary to batch and sterilize. The traditional process is to use water bath sterilization, the disadvantage is that the time is long, the heating uniformity is poor, the sterilization effect is not thorough, and the process is cumbersome. LD1923 microwave glue sterilization equipment aims to improve the traditional sterilization process and equipment, not only greatly improves production efficiency, save energy, but also ensures the sterilization effect. Gelatin sterilization microwave equipment is fully automated.

Microwave Glue Sterilization Equipment LD1923

Capsule shell

Advantages of LD1923 microwave glue sterilization equipment:

1.short time, fast

Conventional thermal sterilization is to transfer heat from the surface of the food to the inside through heat conduction, convection or radiation. It takes a long time to reach the sterilization temperature. Microwave edible gelatin sterilization equipment is a direct interaction between microwave energy and microorganisms such as food and bacteria. The thermal effect and non-thermal effect work together. The purpose of rapid temperature rise sterilization is greatly shortened and the sterilization effect of various materials is generally 3-5 minutes.

2.low temperature sterilization to maintain nutrients and traditional flavor
Microwave edible gelatin dryer is sterilized by special thermal and non-thermal effects. Compared with conventional heat sterilization, the desired sterilization effect can be obtained at a relatively low temperature and in a short time. Generally, the sterilization temperature is 75-80 degrees Celsius and the effect can be achieved. Microwave edible gelatin dryer can maintain more nutrients and color, aroma, taste, shape and other flavors and has a puffing effect. For example, conventionally heat treated vegetables retain 46%-50% of vitamin C, while microwave treatment is 60%-90%; Conventional heating of pig liver vitamin A retention was 58%, while microwave heating was 84%.

3. Saving energy

Conventional thermal sterilization often has heat loss in the environment and equipment, and microwaves directly affect the food, so there is no additional thermal energy loss. In comparison, microwave edible gelatin dryer generally saves 30%-50%.

4. Uniform and thorough

Conventional thermal sterilization starts from the surface of the material, but it is conducted to the inside by heat, there is an internal and external temperature difference. In order to maintain the flavor of the food, the processing time is shortened. Often, the food does not reach a sufficient temperature inside to affect the sterilization effect. Since the microwave has a penetrating effect, when the food is processed as a whole, the surface and the interior are simultaneously acted upon, so the sterilization is uniform and thorough.

5. Easy to control

The microwave edible gelatin sterilization equipment is ready to use, without the thermal inertia of conventional thermal sterilization, the operation is flexible and convenient, the microwave power is adjustable, and the transmission speed is continuously adjustable from zero, which is convenient for operation.

6. Simple equipment, advanced technology

Compared with the conventional method, the microwave equipment does not require a boiler, a complicated piping system, a coal yard, and a transportation vehicle, as long as it has basic conditions of water and electricity.

7. Good labor conditions, save floor space

The equipment has a low working environment and low noise, which greatly improves the working conditions. The operation of the whole set of microwave equipment requires only 2-3 people.

LD1923 microwave glue sterilization equipment

Related parameters of LD1923 microwave glue sterilization equipment:

Power	380V50Hz3 phase 4 line	Input voltage（V）	380
Microwave frequency (MHz)	2450±50/915±50	Output power（KW）	160（support customization）
Microwave power（KW）	160（support customization）	Power control accuracy	Programming digital input，<±2%
Cabinet color	Silver white（support customization）	Material	Industrial grade stainless steel
Microwave leakage（mW/cm2）	≤1	Temperature control accuracy	Self-control，<±1℃
Cabinet temperature（℃）	<45	Magnetron life	≥5000 hours
Daily capacity	8T-10T	Transmission speed	0-5m/min(adjustable)
Cooling method	Water cooling or other	Working capacity	300-400kg/h
Working method	Completely continuous	Size	10500x840x1800mm

Structural features of LD1923 microwave glue sterilization equipment:

LD1923 microwave glue sterilization equipment, which is glue sterilization machine, comprises a vertical cabinet type hollow shell and a heating chamber with a microwave shielding box door on the front side is arranged in the lower half of the outer shell. A microwave emitting device is arranged on the side wall of the heating chamber, a lifting mechanism and a PLC controller are arranged on the outer shell, a stirring device driven by the lifting mechanism is arranged at the top of the heating chamber. The lifting mechanism, the stirring device and the microwave transmitting device are all electrically connected to the PLC controller.

Schematic diagram of LD1923 microwave glue sterilization equipment

1-housing; 2-heating chamber; 3-microwave shielding box door; 4-guide column; 5-upper fixing plate; 6-cylinder; 7-piston rod; 8-motor; 9-motor frame; 11-low fixed plate; 12-microwave suppressor; 13-microwave launcher; 14-draining fan; 15-drain pipe; 16-infrared temperature sensor; 17-micro camera; 18-monitor; 19-touch screen; 20-micro printer; 21-PLC controller; 22-alarm; 23-label printing paper; 24–glue barrel; 25-mixing fan blade; 26-separator; 27-car; 28-polytetrafluoroethylene sleeve ;29-suppressor upper cover; 30-round sleeve; 31-circular suppression piece; 32-absorbent material; 33-suppressor flange

Operation procedure of LD1923 microwave glue sterilization equipment:

When the LD1923 microwave glue sterilization equipment is used, the glue barrel 24 is placed on the trolley 27 and pushed into the heating chamber 2 of the microwave glue sterilization the microwave shielding box door 3 is closed. The glue barrel 24 in the heating chamber 2 and the stirring shaft 10 with the stirring blade 25 can be observed by the monitor 18. Booting through the touch screen 19, the PLC controller 21 controls the cylinder 6 to push the piston rod 7 so that the agitating blades 25 of the agitating shaft 10 approach the bottom of the glue tank 24. The PLC controller 21 starts the motor 8 to stir, turns on the microwave emitting device 13, and discharges the humidifying fan 14. The glue liquid continuously tumbling upwards with the rotation of the stirring fan b the glue liquid is continuously heated and sterilized; the water vapor generated during the heating process is discharged to the microwave glue sterilization equipment through the exhausting window, the exhausting fan 14, and the exhausting pipe 15. The PLC controller 21 controls the infrared temperature sensor 16 to measure the temperature. When the measured temperature rises to the set temperature, the current measured temperature is always greater than or equal to the set temperature within 30 seconds, the microwave transmitting device 13 stops working; The PLC controller 21 controls the motor 8 to stop stirring, at the same time, the cylinder 6 retracts the piston rod 7, drives the motor frame 9 to rise, raises the stirring shaft 10 to the stirring fan blade 25 and leaves the drum 24. The PLC controller 21 activates the alarm 22 to prompt the completion of the microwave sterilization, simultaneously starts printing the label paper 23 on the micro printer 20 to output the sterilization parameters of the material: timing, sterilization temperature, and current time. The microwave shielding box door 3 is opened, and the PLC controller 21 automatically turns off the alarm device 22, and takes out the glue liquid barrel 24 to complete the entire sterilization process of the barrel glue liquid. Carry out the next batch of sterilization process.

Our service:

1. Leader Microwave Equipment Company provides consulting and technical support. You can choose to contact us by the 24-hour online consultation platform or the 24-hour hotline.

2. We provide sample test support to our customers. You can mail us your production materials and we are responsible for developing the most reasonable equipment purchase plan and production plan for you. Of course you can also test the equipment in person and check out our factory.

3. We have extensive experience in equipment development and production.Special types of LD1922 dehydrated food microwave sterilization equipment and yellow wine microwave sterilization equipment LD1912 can be provided according to customer requirements.

Customer visit

The “customer first” philosophy spurs us to make continuous progress. Today, we have a superb technology and a complete service system; we have accumulated a lot of customer resources. Many customers in the Americas, Africa, and Asia believe in us. Welcome to call.

Microwave Glue Sterilization Equipment LD1923

Medicine Microwave Sterilization Equipment LD1908

In the process of sterilizing Chinese medicinal materials, since the Chinese herbal medicine is piled up together, the sterilizing area is limited, and the internal Chinese herbal medicine cannot be well sterilized, so the sterilization is not thorough.

Medicine Microwave Sterilization Equipment LD1908

There are many ways to sterilize medicinal materials, such as high-temperature steam, ultraviolet sterilization, etc., but the medicinal materials need to be dried after high-temperature sterilization, and ultraviolet sterilization is very harmful to the human body. Therefore, most of the sterilization methods of Chinese herbal medicines are now microwave sterilization. The microwave sterilization method does not cause the herbs to be wet and has less damage to the human body, so it is widely used in the sterilization of medicines.

LD1908 medicine microwave sterilization equipment

Advantages of LD1908 medicinal microwave sterilization equipment:

1. LD1908 medicine microwave sterilization equipment has the effect of high temperature sterilization and microwave sterilization while stirring the Chinese herbal medicine in the sterilization box. The operation is simple, and the functions of stirring, high temperature and microwave sterilization can be realized by pressing the corresponding switch.

Stirring and sterilization functions can be used separately or simultaneously.

2. The screwing mode of the stirring blade and the motor shaft in the stirring mechanism makes the stirring mechanism easy to clean and disassemble.

3. LD1908 medicine microwave sterilization equipment in the process of mixing sterilization, the operator can observe the stirring sterilization effect through the transparent window provided by the box door.

4. LD1908 medicine microwave sterilization equipment box door is closed on the sterilization chamber by magnetic suction, and the used seal strip is sealed on the sterilization chamber, which is convenient to use.

The main structure and characteristics of LD1908 medicine microwave sterilization equipment:

LD1908 medicine microwave sterilization equipment includes a sterilization box and a box door installed on the front side of the sterilization box. The sterilization box is provided with a partition plate, and the sterilization box is divided into a sterilization chamber and a control chamber. A microwave sterilization generator facing the sterilization chamber is installed in the control chamber.

LD1908 medicine microwave sterilization equipment includes microwave sterilization device, which integrates stirring, high temperature and microwave sterilization, and is easy and convenient to operate.By pressing the corresponding switch to separate or comprehensively operate, the comprehensive sterilization efficiency of Chinese herbal medicines is improved.

LD1908 medicine microwave sterilization equipment configuration sketch 1:

Sterilization box 1, support foot 11, partition 12, sterilization chamber 2, mounting portion 21, microwave sterilization generator 22, heating plate 23, cannula 24, control chamber 3, switch one 31, switch two 32, switch three 33, Battery chamber 4, power module 41, power supply port 42, servo motor 5, motor shaft 51, external thread 52, stirring mechanism 6, agitating shaft 61, agitating blade 62, internal thread 63, box door 7, sealing strip 71, Page 72, magnetic strip 73, mating block 74, mating magnetic strip 75, transparent window 76, door handle 77, servo motor 5, external thread 52, agitator shaft 6, motor shaft 51, battery chamber 4, power supply port 42

LD1908 Chinese herbal medicine microwave sterilization machine configuration sketch 2:

LD1908 medicine microwave sterilization equipment technical parameters:

Daily capacity	8T-10T	Leakage value	≤3mw/m³
Total power	30KW/h	Microwave frequency	2450/915MHz
Transmission speed	0-5m/min(adjustable)	Cooling method	Water cooling
Sterilization capacity	300-400kg/h	Working method	Fully continuous
Size	10500x840x1800mm	Heating method	Electric

Special instructions for the configuration of medicinal microwave sterilization equipment:

1. There are rubber support feet on the four end corners of the bottom of the sterilization box to play the role of shock absorption support.

2. The servo motor is provided with an external thread on the motor shaft, and the stirring shaft is a hollow shaft body.The bottom is provided with an internal thread screwed on the motor shaft, and the stirring shaft is screwed on the motor shaft to achieve screwing and fixing. The stirring mechanism is mounted on the motor shaft.

3. The power supply port of the power module is electrically connected to the back of the battery compartment. The power supply port connects the external power supply through the power cable to supply power to the power module.

4. The back of the box door is provided with a sealing strip along the circumference of the box door.Thereby the sealing cover is on the front side of the sterilization chamber. There is a horizontal transparent window and door handle on the front.

5. The transparent window can observe the stirring and sterilization inside the sterilization chamber, and open the box door through the door handle to take out or place the Chinese herbal medicine.

6. The door is connected to the side of the sterilization box by means of a mounting hinge.And the magnetic strip is arranged on the other side of the box door.The sterilization box is provided with a mating block, and a mating magnetic strip of the magnetic strip is embedded on the mating block.

LD1908 medicine microwave sterilization equipment use process and method:

Open the box door, place the Chinese herbal medicine in the sterilization chamber, close the box door, the box door is sealed on the sterilization chamber and the magnetic strip is magnetized on the matching magnetic strip. Power module in the battery compartment is installed in the control cavity and connects the external power supply through the power connection hole of the wire, and store the external power input in the power module. The power module can be used as a battery and be sent to the line which can connect switch1. Therefore, the electric heating plate is heated. When the switch 2 is pressed, the power module delivers electric energy to the line of the switch 2. The microwave sterilization generator starts to work. When the switch 3 is pressed, the power module delivers electric energy to the line of the switch 3, the servo motor starts to operate, and during the stirring process, the Chinese medicine is heated and microwave sterilized.

LD1908 medicine microwave sterilization equipment is widely used:

Chinese medicine decoction pieces microwave sterilization equipment is used for traditional Chinese medicine decoction pieces, Chinese medicine rhizome, dandelion, flower tea, Chinese medicine fruit and other mold-killing fungi, eggs, E. coli, larvae and other mature pest.

Medicinal materials microwave sterilization equipment can also be used for sterilization of Chinese herbal medicine tubers, Chinese herbal medicine leaves, Chinese herbal medicines, Chinese herbal medicine roots, etc., especially Sanqi, Bajiao, Basil, Dendrobium, Huai Yam, Ganoderma Lucidum, Sea Cucumber, Honeysuckle, Mangosteen, cinnamon, ginseng, shajiang, maca, alfalfa, angelica, etc., and has a significant effect on the medicinal block, medicinal powder, medicinal tablets, decoction pieces, pills, and water pill sterilization.

Medicinal materials, microwave sterilization machinery, pure physical sterilization, insecticidal eggs, changes in color, shape and composition of traditional Chinese medicine decoction pieces, herbs, roots and slices, Chinese medicine fruits, etc.

The volatile substances and aromatic components contained in traditional Chinese medicines are less lost, which is a better physical sterilization method.

LD1908 medicine microwave sterilization equipment transports Chinese medicine to the fully automated assembly line through the conveyor belt, while intelligently sterilizing the eggs.It can also dry and sterilize the original medicinal materials, processed products, and water-soluble pills, concentrated pills, powders, and small particles of proprietary Chinese medicines to avoid mold and pests.

Our service:

1.The LD1908 medicine microwave sterilization equipment purchased by our company is guaranteed for one year. If it has quality problems during the warranty period, our company will repair them free of charge. If it has quality problems beyond the warranty，we will charge the cost of replacement parts and repair service be free.

2.We will assign a technician to resolve your issue immediately upon receipt of the user’s message.

3.If you encounter any problems while using our products, you can contact us at any time, we will serve you with the principle of “customer first”.

Leader Microwave Equipment Company is a technology-based innovation company that integrates international trade, e-commerce and internet marketing.We independently invent a variety of new equipment and cooperate with many well-known domestic and foreign manufacturers.LD1908 medicine microwave sterilization equipment and LD1912 yellow wine microwave sterilization equipment and other products are welcome to consult, please contact us for more details!

Medicine Microwave Sterilization Equipment LD1908