Compared with traditional fresh fish sterilization, LD1910 microwave fish sterilization and curing equipment has many advantages, such as low sterilization temperature (80 ~ 85 ° C); good sterilization effect, fast sterilization speed, energy saving, low cost, small equipment footprint, environmental protection and no pollution.

Microwave Fish Sterilization and Curing Equipment LD1910

Microwave ready-to-eat marine fish sterilization equipment can be sterilized for 20 minutes under the condition of 80-85 °C and with 2450MHz, 10KW. the taste is good, and the damage of nutrients is small. Sterilize food fish with microwave, fast speed, energy saving, low cost, small equipment footprint, environmental protection, no pollution.

The method of preserving fish is to treat the fresh fish, boil it with boiling water (killing the autolyzed mold), or sterilize it with high-pressure equipment at 120 ° C for 40 minutes before it is qualified and then dried into dried fish for storage. The taste is terrible, and the nutritional is destoryed seriously such as collagen. When eating, it is very inconvenient and not practical.

The microwave fish sterilization and sterilizing equipment provides microwave heat to penetrate the food fish, and the food fish is first preheated. Due to the microwave power is low, the microwave density is uniform, and the preheating time is long, which is beneficial to the heat transfer inside the fish, so that the heat transfer of the fish is facilitated. The temperature inside and outside the fish tends to be uniform.The overall processing time is effectively shortened in second microwave curing. The LD1910 microwave fish sterilization equipment effectively maintains nutrients in food fish while avoiding coke or pinching of fish.The LD1910 microwave fish sterilization and curing equipment can evenly heat food fish. The edible fish prepared by the microwave equipment was stored at room temperature for 6 months.The colony group, the peroxide value is less, and the protein content is higher.

The related parameters of LD1910 fish sterilization and curing equipment:

Model	LD1910
Microwave frequency	2450/915MHz
Microwave frequency	30 KW
Transmission speed (adjustable)	0-5m/min
Leakage value	≤3mw/cubic meter
Size（mm）	10500x840x1800
Production capacity	300-400kg/h

Microwave fish sterilization and curing equipment other models

Microwave fish sterilization and curing equipment structure sketch

1.Belt conveyor 2. Microwave device 3. Water tank 4. Microwave source 11 conveyor belt 21 box 22 microwave source

LD1910 microwave fish sterilization and curing equipment processing technology, including the following steps:

1) Pretreatment.Scale the food fish with a weight of 300~500g, remove the sputum, wash it, and then put it into the seasoning liquid.

The food fish is immersed in the seasoning liquid for 2 to 4 minutes under the condition of a vacuum degree of 0.075 to 0.085 MPa，wherein the mass ratio of the seasoning liquid to the food fish is 1:4 to 7，The fish is placed in the tray and the seasoning liquid is added again. The seasoning liquid is composed of the following mass percentages of raw materials: salt 2%~4%, mushroom essence 0.5%~1.5%, cooking wine 0.6%~1.5%, steamed fish soybean oil 1% ~2%, ginger 4% ~ 8%, onions 5% ~ 7%, the rest for water.

2) Microwave preheating, put the tray containing food fish into the microwave heating equipment for the first microwave preheating, the microwave frequency is 2450MHz, the power is 3~5kW, and the preheating time is 10~15 minutes.

3) Microwave curing,The tray containing the preheated edible fish is placed in a microwave heating device for second microwave curing, the microwave frequency is 2450 MHz, the power is 8 to 10 kW, and the aging time is 10 to 15 minutes. The suitable microwave curing temperature can make the puffed fish yellowish, full-bodied and crisp on the basis of maintaining natural color. If the temperature is too high, the color of the product will become darker and even burnt. If the temperature is too low, the fish will be poorly cooked and mature.

Fish ripening effect.The temperature below 110 is the same, the degree of puffing is low, and the individual unmaturing temperature is 110-150—the color is yellowish, the degree of puffing is high, the shape is full, and the taste is crisp.

The temperature is above 150—-the color becomes red, the degree of expansion is high, and the individual roasting black becomes the final temperature of microwave treatment from 110 to 150 °C, which can obtain uniform expansion, light yellow color and crispy taste.

The temperature is higher than 150 °C—-the color of the puffed fish head begins to turn red, and some focus occurs.

4) Post-treatment of cooked fish.

A tray (a polypropylene material, a tray having a size of 29×15×5 cm) containing cooked food fish is stored at -20 ° C to -18 ° C.

LD1910 microwave sterilization and curing equipment has low cost, simple processing technology and easy operation.

The ready-to-eat of bombay duck has good color, aroma and taste, good brittleness, low water content, long product shelf life, can be kept at room temperature for more than half a year, and overcome the shortcomings of traditional salted dried fish with high salt and deep fried fish. That is, ready-to-eat fish products with uniform puffing, light yellow color and crispy mouthfeel, ready to eat.

Our company has strong technical force, advanced production equipment. We have strong product development design and production capacity and professional equipment installation team, which have won the praise of investors.

Our company is committed to providing you with high-quality and practical equipment (such as microwave fish sterilization and curing equipment and solid microwave sterilization equipment) and fast service:We have prepared a complete test facility, which can design a site plan for microwave fish sterilization and curing equipment, install equipment mainframes, auxiliary machines, guide and train employees. The entire program is highly targeted and can save you a lot of time and effort.You are always welcome to come to the belt test and discuss cooperation!

icrowave Fish Sterilization and Curing Equipment LD1910

The LD1912 yellow wine microwave sterilization equipment uses microwave to sterilize the yellow wine filled in the bottle, low temperature, energy saving, environmental protection, economy, safety and stability, low production cost and low management difficulty.Because it is sterilized after filling, it will not cause secondary pollution of bacteria.

Yellow Wine Microwave Sterilization Equipment LD1912

The sterilization of materials such as rice wine and cooking wine urgently require an energy-saving, environmentally friendly, economical and safe sterilization method. Yellow wine is a national specialty of China and belongs to brewing wine. It is one of three major brewing wines in the world (yellow wine, wine and beer).

Yellow wine generally adopts thermal sterilization in existing technology:

Method 1: After the yellow wine is bottled, it is sterilized and cooled by using a temperature of 80 ° C or higher for 5 to 10 minutes.The sterilization temperature of the first method is generally above 110 °C. After sterilization, it is cooled to above 60 °C. Refilling requires strict hygiene control during the filling process. It is necessary to thoroughly disinfect the pipes, bottles, caps and air.Investment costs and use costs are high and management is difficult.

Method 2: Before the filling, it is treated at a temperature above 110 °C for more than 10 seconds (instantaneous sterilization), and immediately cooled to 60 ° C or higher before refilling.It is necessary to raise the temperature in the spray heating and sterilization equipment after the rice wine is filled, generally after about 80 ° C and above, and then keep it for about 5 to 20 minutes, then gradually cool down, and the equipment consumes a large amount of energy.For example, the use of coal-fired boilers to generate steam as a heat source has a large carbon emission and causes pollution to the environment. If steam is produced by burning natural gas or oil as a heat source, the cost is too high.

The structure figure 1 of LD1912 microwave yellow wine sterilization equipment:

LD1912 yellow wine microwave sterilization equipment use:

1. Fill the yellow wine into the bottle ,close the mouth of the bottle, and the yellow wine is heated by heat exchange to 20~35 °C.

The rice wine filled in the bottle is sterilized at a sterilization temperature of 50 to 65 °C.

2. The microwave is an electromagnetic wave having a frequency of 2330 to 2570 MHz, and the sterilization treatment time is 1 to 10 min.

3. The yellow wine filled in the bottle is sterilized at a sterilization temperature of 40 to 800°C.

4. After sterilization treatment, LD1912 yellow wine microwave sterilizer uses temperature detection equipment to immediately detect the temperature of the yellow wine filled in the bottle after sterilization.The tempeture of yellow which has passed test is lower 2 to 3°C than sterilization temperature

5. The yellow wine passed through the temperature test is naturally cooled to room temperature for storage.

Technical parameters of LD1912 yellow wine microwave sterilization equipment:

Daily capacity	8T-10T	Leakage value	≤3mw/m³
Total power	30KW/h	Microwave frequency	2450/915MHz
Transmission speed	0-5m/min(adjustable)	Cooling method	Water cooling
Sterilization capacity	300-400kg/h	Working method	Fully continuous
Size	10500x840x1800mm	Heating method	Electric

The structure diagram 2 of LD1912 microwave sterilization yellow wine equipment
Microwave heating chamber (1), microwave suppressor (2), material conveyor (3), moisture exhaust heat detector (4), infrared radiation thermometer (5)
Control and detector (6), microwave generator (7), cleaning door (8), cleaning brush (9), small hole (10), moisture discharge port (11).

Special attention to LD1912 yellow wine microwave sterilization equipment:

1.The maximum width of the bottle to be filled is less than or equal to 90. In the process of microwave sterilization, if the width of the bottle is too large, it will affect the microwave sterilization treatment, which will increase the difficulty of microwave sterilization treatment, or the treatment effect is not good, or it is necessary to extend the time of microwave sterilization treatment and increase energy consumption. Therefore, the sterilization treatment of the yellow wine can be completed well by the above-described setting of the size of the bottle body.

2.Electromagnetic waves with a frequency of 2330 to 2570 MHz are microwaves for sterilization of rice wine. The microwave of this frequency segment can better act on the rice wine, is easily absorbed by the yellow wine, kills the bacteria therein, and completes the sterilization process quickly.

3.The rice wine filled in the bottle is sterilized at a sterilization temperature of 40 to 80 °C. The LD1912 yellow wine sterilization equipment can well complete the sterilization operation of rice wine, and the bacteria in the rice wine can be eliminated.

4.The yellow wine filled in the bottle is sterilized at a sterilization temperature of 50 to 65 °C. Sterilization operation has better sterilization effect.

5.The time of sterilization treatment is 1~1min. The effect of complete sterilization can be shortened as much as possible to save energy and reduce cost.

6.The yellow wine filled in the bottle is heated to 20~35 °C. During the sterilization process, the temperature of the yellow wine in the bottle will rise, when it reaches the set temperature, it can be better sterilized.

7.The rice wine filled in the bottle is heated by a water bath. The pre-warming of the rice wine before the sterilization treatment is carried out by heating the water bath so that the temperature rise of the yellow wine is relatively even and moderate and does not affect the quality component of the rice wine.

LD1912 yellow wine microwave sterilization equipment sterilizes yellow wine by microwave.The process is relatively simple, and it is not necessary to use equipment such as coal-fired boilers, thereby reducing carbon emissions and not polluting the environment.It is an environmentally safe method, and at the same time, it reduces the complexity of the process and energy consumption, making it more economical. In addition, since the sterilizing operation of the yellow wine is carried out after filling the yellow wine, the secondary pollution caused by the sterilized yellow wine is avoided.

Our service:

1. We have considered the possible damage factors during the transportation of all equipment. Our equipment has been successfully exported to many countries and has rich experience in safe transportation, so the package can ensure the safety of the equipment.

2. We will send detailed installation videos, user manuals and spare consumable parts.

3. If you encounter technical problems, please contact us, we will reply to your question within 24 hours.

Based on strong technical strength, Leader Microwave Equipment Company produces high-quality yellow wine microwave sterilization equipment and medicine microwave sterilization equipment LD1908 . We provide comprehensive pre-sales and after-sales service. If you are interested in our equipment, please contact us.

ellow Wine Microwave Sterilization Equipment LD1912

Due to various reasons in the process of processing, storage and transportation, for example, the raw material itself contains a high amount of bacteria, and it is difficult to kill pest eggs and microorganisms in the process of production and processing. Improper storage of raw materials or finished products and pollution in the production process can easily lead to excessive microorganisms and economic losses. Due to the particularity of paprika powder, general heating or chemical sterilization methods are not applicable. Irradiation can effectively control microorganisms and improve the sanitary quality of paprika powder to some extent, but it has the following disadvantages: the location of the radiation source is limited, the irradiation odor or irradiated residue is generated, the special spicy flavor of paprika powder is lost, and the color changes greatly after irradiation. Therefore, it is very important to find appropriate sterilization methods.

Microwave Sterilization of chilli powder

Mr. Meng, from yu county, shangqiu county, henan province operating seasoning processing plants, plans to improve the production process and bring samples to the factory to exchange experiments. The water content of chilli powder is about 9%. In order to achieve the best microwave sterilization effect, multiple experiments were arranged and the optimal effect was recorded.

Experimental design table

EXPNO	Power output（w）	Sterilizing time（s）	The material thickness（mm）
1	340	120	10
2	510	90	15
3	680	60	20

Microwave power has an important impact on the sterilization effect of chilli powder. With the increase of microwave power, the number of bacterial colonies in chilli powder decreases gradually after sterilization. However, due to the high microwave power (850 w), the phenomenon of burnt chili powder was caused. Therefore, 680,510,340 w was selected as the horizontal values of the orthogonal optimization experiment.

The output power and material thickness are the same, and the sterilization time is different.Compared with the control group, the recorded data showed better bactericidal effect in each group, and with the extension of microwave treatment time, the bactericidal degree of chilli powder gradually increased, and the number of colonies gradually decreased. At the same time, it was observed that the excessive microwave time (150s) had the best bactericidal effect, but some scorched phenomenon appeared in the chilli powder, which may be caused by the low moisture content in the chilli powder, and the excessive heating time caused the evaporation of water and local overheating. Therefore, the sterilization time levels of 60, 90 and 120s were selected in the next optimization test.

 Each experiment has good bactericidal effect. When the material thickness is 10,15,20 mm, the microwave sterilization effect of cayenne pepper powder is better. Compared with the non-sterilized cayenne pepper powder, the total number of bacterial colonies can be reduced by 90%, which is mainly because the material thickness has little influence on the microwave sterilization under a certain penetration depth of the microwave field. And because the microwave energy in the microwave oven is certain within the same time, the sterilization effect of 25mm is not good when the material thickness is too high. When the material thickness is 5 mm, the sterilization effect is the best, but the pepper powder appears burnt and the color changes greatly, so the next optimization test chooses the material level of 10,15,20 mm. 510w, sterilization time 120 s, microwave sterilization is the best process condition when the material cover thickness 10 mm.In the experiment, the optimal number of colonies is 2300, and the bactericidal effect is better.

The microwave power of 510W, sterilization time of 120s and material thickness of 10,15 mm were selected for verification test. The experimental results showed that the total number of colonies was 2250 when the material thickness was 10mm and 2960 when the material thickness was 15mm. These two have little difference. However, in terms of the simplicity of operation and cost saving, the best sterilization condition should be selected, which is microwave power 510w, sterilization time 120s and material thickness 15mm.

The mechanism of chilli powder microwave sterilization machine is to use the thermal effect and non-thermal effect of microwave for sterilization. Thermal effect refers to the sterilization at a certain sterilization temperature after microwave heating, while non-thermal effect refers to the denaturation and death of the bacterial cell wall and the active protein contained in the cell fluid under the action of microwave electromagnetic field wave. Microwave sterilization belongs to physical sterilization, sterilization temperature is low, sterilization effect is also good. The whole machine is made of 304 stainless steel, and the conveyor belt is sterilized by automatic assembly line. According to the customer’s request to install a vibration hopper. Microwave equipment can kill escherichia coli and mold.After sterilization, the quality of chili powder and color and taste remain unchanged.

Microwave Sterilization of chilli powder

It can cure damp arthraligia, benefit the intestines and stomach, eliminate edema, strengthen the spleen and benefit the stomach, long take light body and benefit for health. Red beans, known as “vigna umbellata” in traditional Chinese medicine, also have obvious effects of inducing diuresis for removing edema and strengthening the spleen and stomach. Because it’s red, red goes into the heart, so it can also benefit to the heart. Modern people are under great pressure. Blood deficiency, irregular diet, little exercise, spleen deficiency and with heavy dampness. If want clearing damp, also to tonifying heart, strengthen lienal stomach even, coix seed and red bean are the best. Boiled into porridge, it is intended to make its active ingredients fully absorbed by the body, without causing any burden on the spleen and stomach.

Red bean coix seed powder sterilization

The traditional sterilization methods include: high temperature sterilization, pasteurization, ultraviolet sterilization, radiation and infrared, etc. High temperature treatment may cause the material to withstand too high temperature and lead to the destruction of active ingredients. Ultraviolet light has limited penetration. The radiation temperature is low, but it needs to be centralized processing. It is inconvenient for users to operate, and the cost is high. Users need to adjust the production process to cooperate with sterilization. And its rationality has been controversial, developed countries in Europe and the United States ban irradiation products into the market. Infrared sterilization is still based on the premise of temperature, need to reach 100~130℃ to sterilize, not suitable for thermal sensitive materials.

Microwave food sterilization is the result of the combined effect of microwave thermal effect and biological effect. The thermal effect of microwave is mainly reflected in the material heated by microwave. Materials heating to achieve the purpose of sterilization. In addition, biological effects — changing the molecular structure of an object through high-frequency magnetic fields, causing proteins and physiologically active substances in microorganisms to mutate and become inactivated or die. So microwave belongs to low temperature sterilization equipment, compared with the traditional high temperature sterilization equipment, both achieve the same sterilization effect. High-temperature sterilization requires the temperature to reach more than 120℃, and maintain more than 20 minutes; The microwave sterilization equipment only needs 3~5min, the temperature reaches 80~85℃ can achieve effective sterilization effect.

Most of the red bean coix seed powder produced in jining zaozhuang area, as food safety issues are more and more attention, jining Mr. Cao inspected a number of sterilization equipment manufacturers, did not find the favorite. Mr. Cao saw our equipment on the Internet and sent samples to our factory to do coix seed powder sterilization test.

Powder microwave sterilization is very easy to cause secondary pollution, so we decided to bag the sample sealed. Sample 150g/ bag. Sample moisture 11%. Humidity is good for microwave sterilization.

Adjust the experiment, the temperature is set at 78℃, the transmission rate remains unchanged, and the microwave power is set at 100%. When the material temperature rises to 70℃, the microwave power is reduced to 10% to maintain the temperature. The experiment was continued for 10min. The actual temperature of the sample was 83℃, and the appearance of the sample was good.Repeated experiments and sent samples to customers for inspection.

According to the customer’s feedback, the total number of colonies is within 10,000, and the number of e. coli is within 40.Meet the requirements of sterilization.

According to the actual needs of customers, a 90kw water-cooled microwave equipment is customized. Considering the actual production, a ladder type microwave sterilization equipment is designed, which can be truly applied in the production.

The stepped microwave drying and sterilization equipment can use microwave to dry products or sterilize products. In the process of drying or sterilizing, in order to ensure that the products are dried or sterilized without dead space, the goods can be transported and turned over in the process of drying or sterilizing by stair conveyor. It can dry or sterilize the articles in all directions without dead space. In the drying process, the inner space of the drying sterilization chamber can also be blown or pumped to provide a circulating air environment, thus achieving a more efficient drying process. Cascade microwave drying sterilization device, in the process of use, not only can use microwave to dry the articles, but also can use microwave sterilization, provide circulation air environment, so as to achieve a more efficient sterilization process.

1.Device ontology

2.Drying sterilization chamber

3.Microwave emission sourc

4.Step type drive belt

5.The sample delivery port

6.The sampling port

7. The lighting source

8.Air inlet

9.Air outlet

10.Circulating fan

11.Gas filter

Red bean coix seed powder sterilization

Microwave technology has the advantages of high efficiency and safety, and has been widely used in food enzyme killing, blanching, thawing, drying, freeze-drying, baking and sterilization,especially in the field of food sterilization.Sterilization is an important operation unit in food processing.

Cold Noodle Sterilization Grain Machinery,Summer Appetite Savers

Cold Noodle

Analysis of the advantages of the Leader Equipment Company’s cold noodles sterilization machine:

1.For solid food, conventional heating sterilization is difficult to kill the bacteria inside the food, which needs to last for a long time under high temperature conditions to achieve sterilization effect, resulting in shorter shelf life and lower quality.

Microwave of cold noodles sterilization grain equipment has a strong penetration,cold noodle sterilization grain machine can kill the bacterial of cold noodles inside and outside simultaneously,improving the quality of cold noodles and effectively increase their shelf life.

2.The microwave sterilization of cold noodles sterilization grains production line is not only dependent on the unilateral factor of heat.At the same time, the microwave sterilization time is less than the traditional sterilization time,the main reason for the above situation is that the microwave cold noodles sterilization machinery is to make the external and internal heating of food, heat transfer evenly.

3.Cold noodles sterilization of grain machinery on the main nutrients of cold surface damage is small.The effect of conventional sterilization and microwave sterilization on protein content in food is very important.Through the related research confirmation, the microwave sterilization has little effect on the protein loss, the microwave sterilization has little effect on the amino acid and the protein content.

4.Microwave sterilization of cold noodles has no obvious influence on the color and feel of cold surface. Microwave sterilization technology of cold noodles can effectively improve the quality of cold surface.

Cold Noodle Sterilization Grain Machinery

Analysis of mechanical mechanism of cold noodle sterilization grain:

1.The thermal effect of microwave energy

The thermal effect of microwave on organism refers to the physiological effect on organism caused by the heating of biological tissue or system caused by microwave.That is, under the action of a certain intensity of microwave field, the insects and bacteria in food will absorb the temperature of microwave energy due to the phenomenon of molecular polarization, so as to denaturate their proteins and lose biological activity.

The thermal effect of microwave can cause the rapid heating of food, which can be used in the sterilization of all kinds of food, including all kinds of small package food, bottled food, bottled drinks, cakes, biscuits, preserved fruits, bean products, cooked food and condiments, flour, etc.It is not difficult to see that microwave thermal effect is widely used in the food processing industry.Using microwave thermal effect, the chain plate microwave wood drying equipment can dry wood efficiently.

2.Biological effects of microwave energy

The biological effect of microwave on organism refers to the phenomenon of electroporation,cell membrane rupture,magnetic coupling and other phenomena in organism under the action of electromagnetic wave,which not only causes the heating phenomenon,but also causes the strong biological response and makes various physiological and functional changes in organism.The non-thermal effect is also one of the causes of bacterial death.

3.Microwave thermal effect and non – thermal effect work together

When microwave sterilization technology is applied in food, the thermal effect and non-thermal effect exist simultaneously.The effect of continuous microwave radiation sterilization is better than that of discontinuous microwave radiation sterilization.

At the same time, at the same microwave output power, the higher the temperature, the higher the mortality of microorganisms.The microwave sterilization temperature is lower than the conventional method, the microwave sterilization temperature is only 70℃-105℃.

Equipment schematic

Compared with conventional thermal sterilization, cold noodles sterilization of grain mechanical sterilization, the required time is short, so in the maintenance of food nutrients, quality and structure improvement, energy saving, health assurance and other aspects are better than the traditional processing methods.

As a new processing technology,microwave has been widely used in food sterilization.The principle of sterilization is to utilize the non-thermal effect of microwave energy and the synergistic synergistic effect produced by the thermal effect.Microwave sterilization is widely used in food industry because of its short time and low destructive effect.

Cold Noodle Sterilization Grain Machinery,Summer Appetite Savers

People often say that the grain is to raise, but do not know that the ancients said there is “hemp” in the grain.Hemp includes oil seeds such as flaxseed and sesame seed.In recent years,the dietary habits of modern people have changed, absorbing too much saturated fatty acid, affecting the normal operation of cells, thus causing three degenerative diseases: cardiovascular disease, cancer disease, diabetes.And flaxseed no cholesterol, is rich in fibre and Ω 3 fatty acids, Ω 3 fatty acids contain nutrients can help prevent heart disease and other chronic diseases.

Effect of Microwave Treatment on Linseed Oil Quality

Linseed

The baking, puffing, drying and sterilization of whole grain products can be done by microwave curing and sterilization equipment of flaxseed.

Mechanism of microwave curing and sterilization equipment for flaxseed:

Using the heated material itself as the heating body, the baking function of flaxseed microwave curing equipment can instantly penetrate into the inside of the material and heat both inside and outside of the material.

There is no need for the process of heat conduction, so the temperature rises quickly and greatly reduces the heating time, which is usually 1/4 of that of the conventional method.Baking,like other food processing,is a complex physicochemical system that must occur in an orderly fashion and at the right time/temperature.

The fastest heating of microwave curing sterilizing equipment can result in cracking, overexpansion or explosion of baked products.Microwave heating speed is fast, the gas (air) temperature inside the material increases greatly, because the mass transfer speed is slow, the heated gas is located in the high pressure state, and there is a tendency of expansion, when the pressure reaches a certain level, the material will expand.

microwave curing and sterilization equipment of flaxseed 1

Features of microwave curing and sterilization equipment for flaxseed:

1.Heat faster:Flaxseed microwave drying and sterilization equipment is to make the heated object itself into a heating body, without heat conduction process.Therefore, although it is a material with weak thermal conductivity, it can reach the heating temperature in a very short time.

2.Uniform heating:Regardless of the shape of each part of the object, flaxseed drying sterilization equipment heating can make the object together with the uniform penetration of electromagnetic waves and form heat energy.So the symmetry of heating inside and outside is basically the same.

3.Energy-saving and efficient:In the heating process of flaxseed ripening sterilizer, there is basically no other loss except the heating material.Therefore, high thermal efficiency, environmental protection and energy saving.

4.Anti-enzyme, sterilizing and fresh-keeping:Microwave sterilization equipment heating has thermal effect and biological effect, can sterilize at a lower temperature and anti-enzyme preservation.Because of faster heating and shorter time, it can maximize the storage of the activity of materials and the gloss and nutritional value of the original materials.

5.Processes can build automated controls：As long as the power of microwave curing sterilization equipment is controlled, it can achieve instant heating and stop, without thermal inertia.The programmable automatic control of heating process and heating process standard can be realized by using man – machine interface and PLC.

6.Benefits of low temperature baking:It removes moisture effectively, prevents excessive damage to plant proteins and other nutrients, and has a distinctive taste.

microwave curing and sterilization equipment of flaxseed 2

The second feature of microwave curing and sterilization equipment for flaxseed:

1.It can be thoroughly sterilized without preservative,long-term storage, no mildew, no loss of nutrients, ensure the original color, aroma, taste.

2.Microwave sterilization is 50% less time than other machines and 40% less electricity than other electrical equipment.

3.No chemical waste, no environmental pollution, in line with the national regulations on environmental protection.

4.Microwave can also accelerate the maturation of liquor and reduce the storage time for 3-6 months.

5.Microwave sterilization machine has small size, small area, high production and processing speed, practical operation is convenient,which is the ideal sterilization equipment at this stage.

Material drawing

Those are the benefits of flax seed treatment by microwave technology.Flax seed also has many benefits.If we use it, we have to microwave the flax seed first.Flax seed should not be eaten raw.The suitable microwave treatment conditions of flax seed sterilizer are beneficial to the extraction of flavonoids, polyphenols, carotenoids, sterols and other nutrients in flax seed oil.I hope you can use flax seed correctly.

Effect of Microwave Treatment on Linseed Oil Quality

In recent years, microwave drying as a new technology has been widely used in industrial and agricultural production.Microwave drying has the advantages of uniform heating, high utilization of heat energy, good product quality, short heating time and easy automatic control.

What Are the Advantages of Lotus Root Powder Drying and Sterilization Equipment?

Different from hot air and other drying methods, microwave-dried materials have fast drying speed, short drying time, high quality of dried materials and high thermal utilization rate due to their unique heating characteristics.Microwave drying has been paid more and more attention and applied in the fields of medicine, food industry and agricultural products processing.

Advantages and features of microwave lotus root powder drying and sterilization equipment produced by Leader Microwave Equipment Company:

1.Drying time of Lotus root powder drying sterilization machine is short.

It takes the longest time to dry lotus root starch by hot air, and the shortest time to dry lotus root powder by sterilizing machinery.It is energy-efficient.

2.Product dried by lotus root powder drying sterilization equipment has high brightness,natural color.

The heating speed of lotus root powder drying sterilization machine is fast , heat transfer from the inside to outside,the penetration is strong, the energy utilization rate is high, which can shorten the drying time, speed up the drying rate, has the advantages of fast, efficient, etc.At the same time, it can maintain the original color and fragrance of the material, and its quality is good.

3.Lotus root starch drying and sterilization equipment has a small effect on the morphology of lotus root starch.

The starch dried by lotus root starch drying equipment did not occur gelatinization and melting, particles are relatively complete,the outline is clear,the surface is smooth,few particles have slight pits on the surface, which can maintain the starch particles structure characteristics.

Microwave drying from the inside out of a unique heating method, rapid evaporation of water, short time, less agglomeration between particles, particles damage is minimal.The unique heating method of microwave drying which is from inside to outside,water evaporates quickly.There is little agglomeration between particles and little damage to particles.

4.The viscosity of the starch treated by Lotus root powder drying sterilization equipment is small.And it was widely used.

The viscosity of starch also reflects the properties and uses of starch products.The study of starch viscosity is of great significance in the production of modern starch products.At the early stage of starch paste insulation, starch particles bump, rub and squeeze each other after water absorption and expansion, and the degree of association between starch molecules increases continuously.

The hydrogen bonds between molecules are more tightly bound, the microcrystalline bundles in the molecules become larger, the shear resistance and fracture resistance are enhanced, and the viscosity value increases.

When the viscosity reaches the maximum value, with the extension of time, the starch continues to absorb water and expand, and the volume of the starch paste increases, which also leads to the increase of the average volume occupied by each molecule.Internal molecules due to the weakened interaction between molecules, resulting in reduced viscosity.Starch with small viscosity is often used in industry and food as thickening agent, nutrition enhancer.

5.Starch treated by microwave lotus root starch drying sterilization equipment has better coagulation stability.

Liquid volume of liquid volume dried by Lotus root powder drying sterilization equipment is higher.The clear liquid volume is large,the deposition is small.The results showed that starch had good wettability, dispersibility and fluidity, and good crosslinking degree.Therefore, the stability, dispersibility and fluidity of lotus starch dried by microwave were better than those dried by infrared and hot air.

6.The starch treated by lotus root starch drying and sterilization equipment has good stability.

In the process of microwave drying, the interaction between the straight chain and the straight chain, and between the straight chain and the branch chain in the amorphous region inside the particle increases.

Less amylose was broken in the amorphous region than in the original powder.Furthermore, the heat effect of amylose further enhanced this effect, so the water drainage rate of lotus root starch after microwave drying was smaller than that of other samples.

Secondly,researches show that,microwave drying can break some branch chains of starch granules, reduce the content of amylopectin and intermediate grades, and increase the content of amylose.

7.Lotus root starch paste dried by lotus root powder drying sterilization equipment has low transparency.It has good fluidity and molecular dispersion.

Transparency is the external manifestation of starch paste, which affects the sensory evaluation of starch products and the acceptability of consumers and the market.The starch dried by the lotus root powder drying and sterilization equipment has lower light transmittance and change rate, and higher amylose content.

The flow radius of molecules with high content of amylose in aqueous solution is large, resulting in large steric resistance of the solution and even dispersion of molecules.Light through the starch paste can produce more reflection and scattering, lower transparency, good fluidity and dispersion, more suitable for use as a conditioner, anti – binding agent.

The drying time of the starch is short, the starch brightness is high and the color is natural.Starch granules are relatively complete, without agglomeration, with clear outline, smooth surface and good appearance.The water content of starch was lower, the stability of freeze-thaw was better, and the viscosity and transparency of starch were lower than other drying methods.

Comprehensive comparison,lotus root starch drying needs a lot of time, in terms of drying duration, appearance and properties of starch, microwave drying method is superior to other methods and has incomparable advantages.Microwave lotus root powder drying and sterilization equipment, microwave food baking equipment and other microwave equipment to a large extent changed the face of the food industry.

What Are the Advantages of Lotus Root Powder Drying and Sterilization Equipment?

The main producing areas of perillaseed are located in Northeast China, which can be divided into fructus perillae, black Soviet seed and blue Soviet seed, which are widely used. Its seeds can replace sesame seeds, seedlings and leaves can be eaten, perillaseed cake residue is a good feed for livestock, but also a good organic fertilizer. In addition, perillaseed oil can make umbrellas, raincoats, paints, ink and so on, is an important industrial raw materials.

Microwave Perillaseed Drying Equipment Application

Microwave drying is a new drying method. When drying, microwave can directly act on dielectric molecules to convert into heat energy. Microwave itself has a strong penetration, and the dried object can be heated inside and outside at the same time. Therefore, when drying with microwave periallaseed drying equipment, there will be no external ripening, no need for heat conduction, so the heating speed is very fast, and no matter what the shape of the heated object is, because the microwave penetration is very strong, The internal and external temperature of the heated object is almost the same, and the heating is uniform, which greatly improves the drying quality and dehydration effect.

The advantages of the microwave perillaseed drying equipment are as follows:

1.Microwave perillaseed drying machine heats evenly. Because microwave directly acts on water molecules, the absorption power of microwave is higher than that of low water content in the part with high water content. This is the characteristic of microwave selective heating, based on this characteristic, microwave perillaseed drying machine can achieve uniform heating and drying.

2.The microwave perillaseed drying equipment is efficient and energy-saving. The microwave is directly applied to the material, so that no additional heat loss is generated, and the air in the furnace and the heating cavity do not absorb the microwave energy, so that the energy utilization efficiency is extremely high, the production environment is obviously improved, and the electricity can be saved by 30 to 50 percent compared with the traditional drying process.

3.Microwave perillaseed baking equipment has high drying efficiency and short heating time. Because microwave heating does not need the process of heat conduction, microwave penetration into the object from different directions, from the inside to the outside to achieve uniform drying of the material in a very short time, effectively shorten the drying time.

4.Shortening the drying time of microwave baking equipment can reduce the temperature needed for drying, avoid the change of composition and morphology in the drying process, and is beneficial to improve the quality of the product.

5.Microwave perillaseed drying equipment is easy to operate and easy to control. The microwave power can be adjusted and the transmission speed can be adjusted during the drying of the microwave perillaseed drying machine, which can easily achieve the ideal drying effect and meet the different drying needs.

6.The thermal effect and the biological effect of the microwave can be combined together, and the antibacterial effect can be strongly sterilized. The total number of the bacterial colonies of the perillaseed product processed by the microwave perillaseed drying production line reaches the international standard, the health and the safety are high, and the quality is good.

The working principle of microwave perillaseed drying equipment produced by leader microwave equipment company:

Microwave drying uses the properties of microwave penetration, absorption and reflection. In the drying process, the polar solvent molecules in the material absorb the microwave and convert the microwave energy into thermal energy, so the temperature of the material forms a temperature gradient from inside to outside. in the process, the heat energy is continuously accumulated and further converted into potential energy, the outer water of the material is first evaporated, the pressure difference is formed from inside to outside, and the heat transfer is consistent with the mass transfer direction, so the perillaseed microwave drying equipment has the advantages of high drying speed, less time consumption and uniform drying effect, And the like.

In recent years, demand for material dehydration is growing rapidly, both in the country and in the international market. The dehydrated dried product not only is convenient for transportation, storage and sales, but also improves the added value, and has great market potential and development space. It is especially important to improve the drying technology. The microwave drying equipment such as a microwave oven drying device, a garlic slice microwave drying machine and the like is high in efficiency and energy-saving, green and environment-friendly, the dried product has the advantages of good product quality, low cost and good prospect.

Microwave Perillaseed Drying Equipment Application

With the development of science and technology, the traditional drying method has not been able too meet the people’s demands, while seeking a new drying method, the microwave drying is used as a new drying method.Microwave drying is applied in various directions, such as the chemical industry, the food industry, the wool spinning printing and dyeing industry, the tea processing, the pharmaceutical industry, the tobacco industry and the like. The microwave drying equipment of textile is the perfect combination of microwave technology in the textile industry.

Introduction to the Advantages of Microwave Drying Equipment for Textiles

Advantages of Leader Microwave Equipment Company microwave cotton yarn drying equipment:

1.Microwave cotton yarn dryer makes the heated material body hot, does not need heat conduction, the surrounding air and devices do not heat, will not cause heat loss, so the thermal efficiency is high, saving a lot of energy.

2.Microwave can make the material produce whole self-heating. Because all parts of the heated object are heated at the same time, the whole object can be heated evenly inside and outside, which will not produce a large temperature difference between the surface and the interior of the object. Therefore, the microwave textile drying equipment heats the cotton yarn evenly, dries inside and outside at the same time, and does not change color.

3.Microwave cotton yarn drying equipment can realize assembly line operation, avoid some artificial operation mistakes, and improve production efficiency.

4.Microwave drying textile equipment drying thoroughly. Conventional thermal drying begins on the surface of the material and then transmits it to the interior of the material through heat conduction. The internal and external temperature of the material has a temperature difference, and the internal and external drying effect is poor in consistency. The processing time is shortened, and the drying effect is influenced by the fact that the internal temperature does not reach enough temperature. The phenomenon can be improved by increasing the treatment temperature. Microwave has penetration performance, surface and internal action at the same time, which can ensure that the internal and external temperature can reach the required value together, so the product quality is good.

5.The textile microwave drying equipment is convenient to control, and the automatic production is realized. The device has the advantages of simple operation and convenient control, can be processed according to different process specifications, reduces production operators and reduces production cost.

6.The microwave drying equipment of the textile is used for killing and inhibiting bacteria. Under the double action of the biological effect and the non-biological effect of microwave heating, the survival and reproduction of the microorganisms are inhibited. The service life of the textile products will be longer, so that the quality of the textile products is obviously improved.

7.The microwave can instantly penetrate the heated substance, and the microwave drying equipment of the textile only needs to be heated for a few seconds to a few minutes without preheating. The stop heating is also instantaneous and has no residual heat.

8.Microwave is the heating of dielectric loss, the object with large dielectric loss coefficient absorbs microwave selectively, and the part that does not need heating does not absorb microwave. The microwave drying equipment of textile avoids meaningless heating, which is beneficial to save energy and realize sustainable development.

Scope of application of microwave drying equipment for textiles:

Microwave cotton yarn dryer is widely used in rapid drying of cotton yarn, rayon, hemp yarn, textile fiber, glass fiber, untwisted yarn, extruded yarn, short cut yarn and so on.

Drying principle of microwave cotton yarn drying equipment:

The microwave generated by the microwave drying equipment of the textile uses water molecules inside the material to generate self-heating by friction, the penetration of the microwave improves the temperature of the material, the water in the material is vaporized and evaporated, and the evaporated water vapor is removed by the dehumidifying system to achieve the purpose of drying the material. The marble microwave drying apparatus also applies this mechanism to efficiently carry out the drying operation.

As a great country for textile production and export, China has been developing in the textile industry for many years. It should also strengthen the innovation of textile technology, continuously improve the production efficiency and reduce the production cost. The research and promotion of increasing the microwave drying equipment of textiles is the trend of the times.

Introduction to the Advantages of Microwave Drying Equipment for Textiles

Honeycomb foam ceramic filter is widely used in casting industry, its function is to make the honeycomb hole of turbulent and turbulent metal liquid gold foam ceramic become smooth and even and clean, so as to greatly reduce the rejection rate of casting caused by non-metallic inclusions and save production cost.

Microwave drying of honeycomb foam ceramic filter plate

Honeycomb Ceramic foam filter (CFF, namely Ceramic FoamFilter) polyurethane (pu) foam as the carrier, is immersed in the Ceramic powder, binder, sintering agent, suspending agent made of pulp, squeeze out the excess paste. The ceramic slurry is uniformly coated on the carrier skeleton to form the embryo body, which is then dried and sintered at high temperature. This process, also known as organic foam impregnation method, is a mature production process in the current domestic.

The problems of low strength and hard drying after extrusion of honeycomb foam ceramics seriously restrict the wide application of foam ceramics. In recent years, microwave drying technology has been applied to foam ceramics, which can solve the problems of low strength and difficult drying. Honeycomb foam ceramics due to the formation of more water, more pores, and the body of the blank pore wall is very thin.Therefore, the use of traditional methods will lead to uneven heating, extremely difficult to dry. Due to the poor thermal conductivity of honeycomb ceramics, its drying process requirements are particularly strict (such as the honeycomb foam ceramics used in environmental protection, automotive, heat storage, infrared radiation combustion board and so on). If the drying process is not well controlled, it will easily lead to deformation and affect porosity and specific surface area.

In order to improve the production efficiency and product quality, improve the factory image, solve the problems of slow drying and bad shaping of honeycomb foam ceramics after impregnation, a new material factory in ningjin, dezhou brought samples to our factory for inspection and experiment.

The water content of the soaked sample is 15% ~ 20%. The customer intends to use microwave equipment to remove 10% of the water, so as to finalize the ceramic body, facilitate the movement to the next process, and improve the yield.

The experiment was conducted with 20kw tunnel-type microwave equipment. The power was 100%, the temperature was set at 80 degrees, and the transmission was 50HZ. The impregnated ceramic foam filter was put in to conduct microwave drying.

The results show that microwave drying can reduce the moisture content of honeycomb ceramic body by about 10%.Ceramic filters set well.

At present, the drying methods of honeycomb foam ceramics include natural drying method, far-infrared drying method, steam drying method, microwave drying method and so on. The microwave drying method can overcome the problem that the surface drying speed is inconsistent with the internal drying speed.At the same time, the problems such as low strength before drying, difficult handling and easy cracking after drying are solved.

The drying process has a great influence on the yield of honeycomb foam ceramics. Most honeycomb foam ceramics are formed by wet extrusion, and the raw materials are usually added with 15% ~ 20% water. The interior of honeycomb ceramics is divided by many lattice-like partitions. No handling and subsequent processing after extrusion.Without rapid drying, the original shape will deform.

According to customer requirements, we provide customers with two 30kw air-cooled microwave equipment, and each equipment can process more than 4000 ceramic filter pieces per hour, meeting customer requirements of large output.

By analyzing the drying process of honeycomb ceramics, hot air drying and microwave drying can also be combined. Combine the advantages of the two to achieve the purpose of optimizing energy conservation.

Microwave drying of honeycomb foam ceramic filter plate