LD1508 industrial microwave vacuum/gas heat treatment sintering equipment is industrial microwave equipment specially designed for heat treatment and sintering of materials under vacuum and gas protection. The LD1508 industrial microwave vacuum/gas heat treatment sintering equipment utilizes microwave energy as a heat source, integrates vacuum heat treatment and vacuum sintering into one, under vacuum/gas pressure protection performs industrial heat treatment and sintering in a microwave field. LD1508 industrial microwave vacuum / gas heat treatment sintering equipment is widely used in metallurgy, black and non-ferrous metallurgy or non-ferrous metal processing technology. sludge microwave drying equipment LD1507
Non-ferrous metal / ferrous metal
What are the shortcomings of traditional heat treatment and sintering equipment?
Most of the equipment used for vacuum heat treatment and sintering is still using the heating method of vacuum high temperature heating and graphite as the heat source. It is impossible to integrate vacuum heat treatment and vacuum sintering into one. It is not suitable for the application of new high-speed development processes and new materials and has high energy consumption and low efficiency. The introduction of laboratory microwave sintering equipment in colleges and universities can only reach the working temperature of 1500 °C and can not be vacuum heat treated. The sintering materials are limited to materials that absorb microwaves. It can only be used in laboratories and cannot be industrialized.
Advantages of LD1508 industrial microwave vacuum/gas heat treatment sintering equipment:
The LD1508 industrial microwave vacuum/gas heat treatment sintering equipment utilizes a microwave energy emission source in the microwave field to directly perform physical heating of the workpiece from the inside to the outside while performing a composite heating from the outside to the inside. Under high temperature vacuum, it satisfies the industrialization of the sintering and heat treatment of new material workpieces, and the production process requirements; it is not limited by whether the material absorbs microwaves. The sintering at a vacuum of 3500 ° C or less is performed in a microwave field and the sintering equipment is heat-treated under a gas pressure of 2500 ° C or lower.
Industrial Microwave Vacuum/Gas Heat Treatment Sintering Equipment LD1508
On the industrial microwave oven cabinet, the LD1508 industrial microwave vacuum/gas heat treatment sintering equipment is equipped with a pressure gas protection device to prevent oxidation of the heated material, meet the needs of the sintering process and connect the gas pressure protection system.
On the industrial microwave oven, a microwave vacuum device is installed to connect the vacuum system. Prevent oxidation of the heated material.
The temperature measurement control system under microwave pressure gas protection, the controllable microwave emission device, the infrared light temperature measuring device under vacuum state, the water cooling circulation device connected with the cooling water circulation system and the external insulation layer ensure the working temperature environment of the microwave component.
LD1508 industrial microwave vacuum / gas heat treatment sintering equipment
Technical parameters of industrial microwave vacuum/gas heat treatment sintering equipment:
| Power | 380V50Hz3 phase 4 line | Input voltage（V） | 380 |
| Microwave frequency (MHz) | 2450±50/915±50 | Output power（KW） | 160(support customization) |
| Microwave power（KW） | 160 (support customization) | Power control accuracy | Programming digital input，<±2% |
| Cabinet color | Silver white（support customization） | Material | Industrial grade stainless steel |
| Microwave leakage（mW/cm2） | ≤1 | Temperature control accuracy | Self-control，<±1℃ |
| Cabinet temperature（℃） | <45 | Magnetron life | ≥5000 hours |
| Daily capacity | 8T-10T | Transmission speed | 0-5m/min (adjustable) |
| Cooling method | Water cooling or other | Working capacity | 300-400kg/h |
| Working method | Completely continuous | Size | 10500x840x1800mm |
Structural characteristics and working principle of LD1508 industrial microwave vacuum/gas heat treatment sintering equipment:
The LD1508 microwave vacuum/gas heat treatment sintering equipment box is provided with a controllable microwave launching device and a circulating water cooling system.In the box, it is provided with a furnace made of silicon carbide, ceramics and carbon fiber, and an external insulation layer. The wall of the box is provided with a push rod device, a microwave vacuum heat preservation closed door, a temperature measurement control system under microwave pressure gas protection and a sight port. During work, the material is placed in the furnace, the microwave power is turned on, and the material enters the heating zone of the composite vacuum working chamber of different temperature ladders. While performing physical heating from the inside to the outside, conduction heating from the outside to the inside is performed under the action of the microwave. Finishing the heating and sintering of the workpiece. The heat treatment cooling gas or liquid cooling device is turned on, the material is moved to the vacuum region by the push rod and the workpiece is subjected to vacuum heat treatment.
Configuration diagram of LD1508 industrial microwave vacuum / gas heat treatment sintering equipment
- Vacuum device for microwave device, connected to vacuum system16
- Pressure gas protection device for microwave device, connected to pressure gas protection system15
- Silicon carbide, ceramic, carbon fiber fired furnace
- Vacuum workpiece shifting push rod device
- Microwave vacuum insulation closing door, cooling water circulation system connected to microwave device
- Heat treatment gas cooling device, connection heat treatment gas cooling system13
- Heat treatment liquid cooling device, connection heat treatment liquid cooling system12
- Temperature measurement control system under microwave pressure gas protection
- Controllable microwave transmitting device
- Infrared light temperature measuring device under vacuum
- Water-cooled circulation device connection cooling water system 14
Features of LD1508 microwave vacuum/gas heat treatment industrial sintering equipment:
- Using the microwave energy generated by the microwave generator as a thermal energy source; on the industrial microwave oven box, a microwave vacuum device is installed and connected to the vacuum system;
- On the industrial microwave oven box, a pressure gas protection device is arranged, which is connected to the gas pressure protection system;
- The cabinet is arranged with a furnace made of silicon carbide, ceramics and carbon fiber, the box body is provided with a push rod deviceand the microwave vacuum heat preservation closing door is connected with the cooling water circulation system of the microwave device;
- The heat treatment gas cooling device is connected to the heat treatment gas cooling system;
- The heat treatment liquid cooling device is connected to the heat treatment liquid cooling system;
- The industrial microwave oven box is provided with a temperature control system under microwave pressure gas protection, a controllable microwave emitting device, an infrared light temperature measuring device under vacuum state, a water cooling circulation device, the water cooling circulation device is connected to the cooling water circulation system;
- The inside of the industrial microwave oven is provided with an insulation layer.
Our services:
- Our LD1508 industrial microwave vacuum/gas heat treatment sintering equipmentis guaranteed for one year and is free of maintenance for life. During the warranty period, if there are damaged parts, we will replace them for you free of charge.
- We will install and debug the equipment for the user free of charge and standardize the training for the user.
- We have after-sales service team composed of professional and technical personnel, open after-sales service line and 24-hour online service platform to ensure smooth communication. If you encounter problems during use, professional engineers can quickly provide effective solutions within 24 hours.
- We conduct regular return visits to users to understand the user’s equipment usage and timely solve the user’s technical problems. At the same time, the tradition of returning customers has enabled us to better improve our equipment and produce more practical machinery.
Customer visit
Leader Microwave Equipment Company is principally engaged in the production, research and development and sales of microwave equipment. Our research and development department has rich experience. The LD1508 industrial microwave vacuum/gas heat treatment sintering equipment produced by our company caters to the needs of the industry. We will continue to improve and provide customers with more cost-effective advanced products. In addition, our company has a high-quality technical service team to provide quality consulting services. Please contact us at any time.
Industrial Microwave Vacuum/Gas Heat Treatment Sintering Equipment LD1508
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